MRJ3 SERIES

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MR-J3 SERIES

• FEATURES AND BENEFITS
• MARCH 2006

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MR-J3 SERIESDEVELOPMENT CONCEPT

• Development Concept
• Achieve highest possible performance
• High-level auto tuning
• Advanced vibration suppression
• High-performance servo motors
• Ultra high-performance positioning
• Reduce component size
• Amplifier and Motor downsizing
• Reduced wiring
• Simplify operation
• New configuration software
• Easier operation
• Simplified tuning
• Enhanced setup and maintenance functions

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MR-J3 SERIESFEATURES AND BENEFITS

• Faster Production
• Reduced Waste
• Reduced Down Time
• Lower Production Costs
• Smaller Control Panels

• High Speed
• 6000 rpm motors
• 900Hz frequency response
• High Accuracy
• 262144 ppr encoders
• Absolute Encoder
• Battery back up
• Compact size
• Up to 40 smaller than existing systems
• Bookshelf mounting

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MR-J3 SERIESFEATURES AND BENEFITS

• Improved Protection
• IP65 as standard
• IP67 on motors above 1kW
• Global Standards
• TUV, CE, UL CUL approval
• 6000 rpm motors
• 900Hz frequency response

• Standardisation
• Accepted Worldwide
• Worldwide Support

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MR-J3 SERIESFEATURES AND BENEFITS

• Advanced Tuning
• Advanced Model Adaptive Tuning
• Advanced Vibration Control
• Adaptive Filter
• Simple Set-up
• Position/speed and torque modes
• Auto system recognition

• Competitive Advantage
• Reduced Commissioning Time
• Fit and Forget

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MR-J3 SERIESFEATURES AND BENEFITS

• Advanced Diagnostics
• USB support
• High speed monitoring
• Trending
• Full machine diagnostics

• Maximised Machine Performance

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MR-J3 SERIESFEATURES AND BENEFITS

• SSCNET III
• High speed bus network
• Mechanical simulation
• Simple Wiring
• Pre-made cabling with up to 50meters between
  stations
• Local I/O within the amplifier
• Data Integrity
• 0.44ms cycle time possible with SSCNET III
• Noise immune fibre optic system

• Lower Build Costs
• Shorter Build Times
• Improved Reliability

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MR-J3 SERIESFEATURES AND BENEFITS

• Flexible Platform
• A type
• Position, speed, torque
• Can be used with any controller
• B type
• Bus based system
• Up to 96 axis of servo control per machine
  (installed)
• Mechanical system replacement

• Simple to modify machine design
• Lower design costs
• Shorted machine design time
• Reduced machine build costs
• Improved reliability less components

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MR-J3 SERIES

• EXPLANATION KEY FEATURES

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COMPACT SIZE

• Ultra compact size
• Example of 400W capacity amplifier
• Greatly reduces the amount of cabinet space needed

MR-J3

• The smallest Control Techniques Unidrive SP for
  typical duty is rated at 1.1kW
• Dimensions (mm) Height 368 x Width 100 x Depth
  219

168mm
This mean installation area for 1.1kW system
amplifiers of 368cm2
40mm

• Side-by-side mounting is possible to reduce
  installation space even more

67cm2
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SIMPLE WIRING

• Hardware connection features
• Standard front side connectors
• Easier connections
• Insertion style power connectors
• One 50 pin I/O connector
• One accessory terminal block and cable
• Encoder connector size reduction
• External battery mounting
• RJ-45 connector for RS-485 multi-drop
• USB1.1 for configuration software
• Pushbuttons with 5 digit display

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HIGH SPEED
900Hz !

• Speed frequency response

Yaskawa Sigma II 400Hz Allen Bradley Kinetix
6000 "Better than" 400Hz
J3
1000
Yaskawa Sigma III 600Hz
800
Hz
J2?Super (550Hz)
600
High Response
400
J2
200
0
1996 1998 2000
2002 2004
Ultra fast servo with ultra fast processing!
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HIGH SPEED INTERNAL ARCHITECTURE

• Industry leading feedback loop times

POSITION
SPEED
CURRENT

• Mitsubishi MR-J3 series
• Current loop 11us
• Speed loop 55us
• Position loop 222us

• Example competitor data
• Danaher Servostar 600 Current loop 62.5us
• Yaskawa Sigma II Position loop 250us
• BR Apcos Current loop 50us

Faster servo better response!
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SIMPLE SET-UP

• Graphical representation of parameters

• Continuing the "easy to use" approach even the
  set-up software has been revised to make
  adjustment of the servo simple
• Standard "Project tree" style interface

• Parameter grouped by function no need to
  remember random numbers
• Much greater use of graphics to help make setting
  from simple limit switch levels through to gain
  settings

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ADVANCED TUNING

• Easy-to-use Auto-Tuning
• Reduces complex time consuming commissioning!

• A simple setting screen is used to make the
  auto-tuning setting
• Simply increase the response (click-up) until
  performance is peaks

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HIGH SPECIFICATION SERVO MOTORS

• The new HF-KP series designed using new "Joint
  wrap core" production method with many new
  features

• Low profile connectors reducing installation
  space

• IP65 connectors for both power and encoder as
  standard

• Bi-directional connectors face towards the
  shaft or encoder

• New high resolution (262,144ppr) encoder design
  (using prism method)

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MULTIPLE NETWORK CONTROLLERS

• From basic positioning through to synchronised
  multi-axis control Mitsubishi solutions

Functionality
8 and 32 axis modules 8 to 96 axis with fully
synchronisation possible
1, 2 and 4 axis modules 1 to 100 axis are
possible from one Qn system
2 axis module 16 axis system possible per FX3U
system
Number of controlled axes
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SUMMARY

• SUMMARY OF FEATURES AND BENEFITS OF USING MR-J3

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SUMMARY

• Faster production times
• Reduced waste
• Reduced down-time
• Lower production costs
• Smaller control panels
• Standardisation
• Accepted worldwide
• Worldwide support
• Competitive advantage

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SUMMARY

• Reduced commissioning time
• Fit and forget
• Maximised machine performance
• Lower build costs
• Shorter build times
• Improved reliability
• Simple to modify machine design
• Lower design costs
• Shortened machine design time

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QUESTIONS?