Title: Integrated approach
1- Integrated approach
- to construction
2- Mater-Profy, LLC works in the field of master
contracts and sandwich panels manufacturing
starting since 2003. When establishing, the
company was oriented to work to the oil and gas
industry of Russia. Being developed the company
was engaged into master contracts and extended
contracts on construction of buildings and
structures in large cities. - The group of companies Master - Profy being
restructurized in 2007 possesses an optimal
corporate structure. - List of areas of activities of Master - Profy
Company - Master contracts and engineering
- Production of material complex for
quick-erection buildings - Construction
- Approval
- Complex supply
- Achievements in field of master contracts of
Master-Profy, LLC - North-west European gas pipe line (5 sites)
- Picture factory "Russian world studios
Saint-Petersburg (extended contract),
Saint-Petersburg, Hrulev str.7 - A row of shopping complexes "Maxi" Vologda (6
sites) - Production buildings of ??? Severstal in
Cherepovets - Trading and warehouse complex of private
entrepreneur "Sudakov", Cherepovets
3- We constitute a trio of the largest
manufactures of sandwich panels in Northwest
Federal District by method of in-line assembly
(by volume yield). Sandwich panels under trade
mark Mapro are produced on the equipment of
MIDI Company (Australia). - Also we have precision semiautomatic
plate-bending machine available from LSK Oy
Company (Finland). The machine is equipped with
computer that makes possible to produce quality
moulded members in on-line way. - Production achievements of Master-Profy, LLC
- Hundreds of large-scale entities
- Complex supply for fuel and energy industry
- No admonitions since 2003
- Flexible prices along with stable product
quality
4- List of widely known customers of Mapros
product - Adamant, LLC
- Adamant-Stroy, LLC
- Axioma, LLC
- Baltic engineering company, CJSC
- VAD, CJSC
- UES of Russia, RAO
- Karelstroimehanizatsiya, CJSC
- Kompakt, CJSC
- MP Wimp-Engineering, LLC
- St. Petersburg fuel company, CJSC
- Severstal, OJSC
- Sevzapstalkonstruktsiya, LLC
- Spetsstalkonstruktsiya -26, LLC
- Stroygazconsalting, LLC
- Pobeda LSR, OJSC
- YamalGazInvest, CJSC
- Energoform, LLC
5- Today Master-Profy, LLC is a group of
companies, rendering its services of master
contracts and master engineering, manufacturing a
row of construction materials and is busy with
complex supply of materials for needs of oil and
gas industry, rendering service of on-line
quality mounting of sandwich panel of its own and
side manufacturing using telescopic loaders with
vacuum module Merlo Roto 38.16S (Italy). - During our working experience we realized a row
of objects in Vologda, Cherepovets,
Saint-Petersburg and North regions. Objects
constructed by Master-Profy Company are
industrial promises, warehouse complexes, trading
and entertainment buildings and business centers.
- The present day we are participating in the
most ambitious project for the last 5 years that
is construction of a number of cities for
oil-industry workers with full infrastructure in
Noviy Urengoi (Complex supply of materials and
assembling). - Optimal structure of Master-Profy Company makes
it possible not to slow down the rate of work
under conditions of starting recession in
construction. At that time when a number of
builders are leaving the market we increase the
quantity of production and construction. - We solve construction problems of higher level
of responsibility and produce construction
materials of proper quality on contract periods.
6- A group of companies Master-Profy realizes the
following basic types of master contracts - Master contracts on construction
- The company assumes responsibility for
management, budget and the effect of
construction. - Master contracts on engineering and
construction - The company assumes responsibility for
designing and approval of the project,
management, budget and the effect of
construction. - Ratio of works of own construction subdivision
makes about 40 per cent in master contract
projects. - In its work the master-contract subdivision
follows the number of principles making possible
to obtain the required working results -
7- Corporate culture
- Trained technical staff, state-of-the-art
equipment serves the purpose. The activity was
organized rhythmically without rush jobs and down
times, working mode is provided on the site round
the clock. Construction and installation works
are carried out in full accordance with the
project and standard Site arrangement
corresponds to project of construction
organization works correspond to requirements of
RF SNiP and are effected in accordance with
process charts. Incoming inspection of delivered
materials and structures is conducted strictly. -
- Own laboratory is functioning. Subject
Certificate, traffic diagram, operating set of
documents are always available. Individual
protective equipment and labor saving tools are
in full set. Safety organization issues for
health and life of people are under proper
control. Generally the site looks good clean,
neat, household facilities are organized as well
as video monitoring, logotypes are lightened,
number of workers is optimal, workers look
orderly, and access to the enterprise is
controlled by pass entry system. -
- Result Quality corresponds to the requirements.
8- Look-ahead approach
-
- We predict our clients' needs step in project
at the very early phase, study potential issues
beforehand and solve current situations at the
construction site in near real-time, since we
enclose upon ourselves the basic operating cycle,
we use our own manufacturing capabilities,
machinery, earned experience in relationships
between subdivisions on specialize works. - Result Plan fulfillment as per construction
period. - Decency, ethics, respect to client.
-
- Exact observance of agreements readiness to
make advances in solving of working issues of
construction maximum informing of client about
project progress as far as its realization
optimal combination of price/quality/time as far
as forming construction costs. -
- Result Control of construction costs.
9- Master-Profy Company rests upon the builders
experience fully formed for the years of work,
using production approach to corporate culture,
procedures, competency, reliability. -
- A group of companies Master-Profy composes
organization, planning and management of all
construction and installation works on site,
namely - Investigation of initial conditions of
construction site, carrying out of necessary
measurements and surveys - Organization of whole range of works on
preparation and beginning of the project
construction as per approved construction
documentation. Organization of construction site,
household, cleaning, transportation, construction
culture - Optimization of project, technical,
technological, quality and value characteristics.
Managing with the construction budget within the
approved estimate - Marketing research
- Compilation and control of general schedule of
project construction - Management of tender selection and
coordination of works of subcontractors. - Organization of subcontractors' cooperation at
the construction site.
10- Providing the subcontractors with necessary
machinery, energy, communication, and welfare
spaces - Enforcement of technology of works fulfillment
at the construction site. - Providing for required works quality, control,
deadlines and budget - Procurement, delivery of constructional
materials to the site, as well as storage.
Up-to-date constructional material and
technologies application in construction - Individual testing of assembled equipment and
participation in its comprehensive test run in
the presence of client representatives and
operating organization - Cooperation of own technical inspection along
with field supervision and governmental
supervisory authorities. Own up-to-date
laboratory is available for quality test of
materials - Preparation of operating set of documents,
examination and acceptance of hidden and
completed works - Preparation and holding of acceptance
committee. -
- For the beginning of our mutual project
realization we suggest holding the introductory
meeting between representatives of our companies
and having summarized its results we shall be
ready to - form a Commercial Offer concerning participation
in this project.
11Licenses
12Master-contract objects
PI Rozdukhov, Cherepovets, 4000 m2
RWS, Saint-Petersburg, 5000 m2
Boiler house Gryazovets , 15000 m2
Car showroom KMCh, Cherepovets, 500 m2
RAO UES, heat pipeline, substations
North-European gas pipeline 5 sites
13Sandwich panels production
14- Modern experience of construction shows that
triplex glued sandwich panel on the rock wool
basis is at present time an only material for
construction of enclosing contour of
quick-erection buildings for industrial and
warehousing purposes. - By nowadays paradoxical situation formed in
Saint-Petersburg the market is supersaturated
with sandwich panels manufacturers. Apparent
simplicity of sandwich panels manufacturing with
relatively high price creates illusion of
business profitability. In reality the abundance
of producers creates tough competition, which in
its turn leads to declining of corporate culture
due to application of low quality materials and
handicraft equipment. As a result of it both a
manufacturer and a customer suffers. Risks in
buying a shipment of low quality panels grow up.
As for Master-Profy Company, it initially
installed a high level of quality for itself.
For this purpose high-performance equipment of
conveyer type has been purchased from Australian
company MDI. The Company uses only quality
materials for production of sandwich panels.
This is cold rolled hot-dip-galvanized steel with
polymeric and zinc-aluminum coating, manufactured
by Ruukki Company, Finland Arcelor Belgium
Corus, England Miriad, France. Steel produced by
Severstal Company, Russia, can be applied for the
inner side of panels. Rock wool produced by
company Paroc (Finland), Rockwool (Poland) is
used as filler.
15- Filler and steel is glued with two-component
urethane glue Huntsman, Netherlands. The Company
offers mounting hardware (spike-nails,
self-tapping screws) for panel fastening. Due to
coming of companies from Europe and Southeast
Asia to the market the assortment of fasteners
has been widened recently. Quality of such
products is different. In this situation the
company advised to be more responsible while
buying mounting hardware since corrosion
resistance of self-tapping screws directly
affects the reliability and longevity of
enclosing contour of building. In the context of
the talk about panels quality it is worth
mentioning about production method. The equipment
is technology intensive, automated and operated
with a computer. - Processing line is equipped with automatic
filler pusher, which forms perfectly even
covering without gaps between lamels. Lamels are
square pieces of rock wool, produced in process
of wool mat cutting. Cutting is necessary as in
source material fiber is arranged in horizontal
way. During cutting the required thickness of
insulant and vertical fiber orientation is
obtained. Vertical orientation of fiber in panel
excludes ripping of steel from wool in ready
assembled panels since while heating up on the
Sun metal is featured with linear extension.
Personnel, inconsiderable in number, working on
the line has passed necessary training in
European countries.
16- The mill Master-Profy producing sandwich panels
under the trade mark Mapro constitutes a group of
companies with activity connected to master
contract, production of construction materials,
leasing of construction equipment and
construction works. If necessary the client can
obtain a building owner, a designer, a main works
contractor, a supplier of materials and an
erection gang represented by Master-Profy Company
group. - Master-Profy uses a new Merlo telescopic loader
equipped with special vacuum gripper for sandwich
panels in assembling works. Distinct structure of
organization, qualified personal and reliable
up-to-date facility makes it possible for the
company to solve any constructional problems
just-in-time and with proper quality. It is worth
to mention that for the years of work the company
did not receive a single return of shipped
product. Indicator of product quality is that
the Master-Profy Company from the time of
establishing till now has been delivering Mapro
panels for a number of companies of oil and gas
sector.
17Translucent structures manufacturing
- Master-Profy company works at the market of
translucent structures since 2003 and offers to
the clients aluminum strictures Agrisovgaz and
Tatprof. - Facade cladding glass is a possibility to
transform building appearance using modern
technologies and materials. Precisely these
structures due to their usefulness and ideal
ratio of quality and price - enjoy most
popularity among those who wishes to decorate
their hoses of offices with stylish and durable
front face. - Lifetime of aluminum reaches 100 years, material
withstands temperature differences from 80 up
to 100C. - Aluminum in combination with glass, which is
featured wide range of resistibility and design
characteristics, also has a number of technical
characteristics, making it a versatile material
for construction and finishing of any exterior
structures Stability to adverse weather
conditions, corrosion, frequent changeover of
temperature conditions, Aluminum makes it
possible to give to an article a desired
configuration - Facade cladding glass is made of transparent or
tinted as well as of triplex or hardened glass. - Double glass panes used in our structures and
reliable sealing provide excellent acoustic
isolation, creating silence, coziness and rest.
18- Having passed a long way with different
manufacturers and suppliers of profiles, we
selected two domestic systems, that is TATPROF
for production of front faces and AGRISOVGAZ for
making windows and doors. - TATPROF and AGRISOVGAZ systems, originally
developed considering experience of the better
world analogues, are pressed of domestic raw
material at Russian mills. They are unified and
processible systems with wide possibilities
including considering deviations appearing in
real life in design documents or in building
modifications. - Specialists of Master-Profy Company perform all
range of works measuring, project following of
the order (together with master-designer and
technical inspectors), they will manufacture
aluminum structures and effect their mounting
(all necessary licenses are available). - Assortment of production, offered by company
Master-Profy is extensive, that is front faces,
warm and cold, windows of swing and turn-tilt
type, single-leafed doors, double-leafed doors,
swinging door of warm and cold implementation,
doors with automatic actuators from BESAM, flat
skylights (including pyramids, domes), lobbies,
atriums on the bearing steel frame, winter
gardens, glass cover of swimming pools and
further completed structures assembled as
ready-to-operate. - Due to effective collective work, exact
calculations of prime cost by qualified
designers, systematic approach in advertising
issues and cooperation with partners, we offer
prices lower than mid-market ones for the product
of highest quality. - Working to Master-Profy Company you may be
assured that you will purchase modern and
developed technology of cladding glass.
19- List of completed projects
-
- Restaurant Blin Donalts Grazhdanka- stained
glass, bafflers (600 m2) - Restaurant Glyanets- Nevskiy pr., (250m2)
- Restaurant SPB- Moscow, Lubyanka (140 m2)-
cladding glass with polycarbonate - Restaurant Bolshoy pr. PS - shop window of
anodized profile (30 m2) - Car showroom Fast Motors Staropetergofskiy
pr., Krasniy treugolnik (380 m2) - Car showroom Fenix Motors Bumazhnaya str.5-
shop window (200 m2)- works under contract with
Fasad AG - Car showroom Toyota.
- Dalnevostochniy pr. 41 (cassettes) (430 m2) -
works under contract with Metallofasad - Business center SOPOT undergr. Primorskaya-
stained glass, entrance group (80m2) - Business center SADKO Tikhvin - stained glass,
lanterns (250 m2) - Business center on the cross point of
Nastavnikov str. and Kosygin str. (1000 m2) -
works under contract with Lenmontazh - Pavilions above the underground passages
undergr. Park Pobedy - roof, stained glass (340
m2)- works under contract with Lenmontazh - Pavilion on the cross point of Svetlanovskiy pr.
and Timurovskaya str.- master Contract (300 m2) - Pavilions on the cross point of Bela Kuna str.
And Bukharestskaya str. (1100 m2) - works under
contract with Profile - Shop Moy Dom, Tosno (340 m2)
20(No Transcript)
21Steel constructions production
- Master-Profy steel-construction mill was
founded in 2004 on the base of production of
Mapro sandwich panels. Production of steel
constructions was a logical extension of general
contractor organization activity having a number
of plants of enclose contour (i.e. corrugated
board, sandwich panels, translucent structures).
The mill is involved in production of general and
complicated steel constructions, such as frame
works, beams, pillars, girders, hammer beams,
part of heavy-gage steel using flame cutting,
welded I-beams of right-lined and variable
cross-section, used in construction of buildings
for industrial, warehousing, and trading
purposes. - Size ratio of our workshops makes it possible
to produce 400 tones of steel structures monthly.
General area of our mill makes 1.5 ha where
3000m2 are occupied under production buildings.
22- The enterprise consists of the following
subdivisions -
- preparation site is equipped with all
necessary facilities for cutting and hacking and
other procuring work i.e. tin and moulded shears,
roll mills, band saws, devices of thermal and
plasma cutting with numerical program control and
other equipment -
- mechanical site is equipped with drilling
machines, turning-and-boring machines,
screw-cutting lathes, vertical- and
horizontal-milling machine face-milling machines
-
- pre-painting preparation site is equipped with
sand blasting equipment -
- painting site is equipped with air- and
airless-painting devices for steel structures. -
- welding site is equipped with semi automatic
welding machines performing welding with
copper-clad wire in an inert gas atmosphere
(argon), as well as with welding automatic
machines for flux welding. -
- site of art hammer-work
23- QCD watches the quality of each produced by us
metal structure and manufacturing process. After
welding of metal structures all welding seams are
passed ultrasound control. - Metal storage and finished metal structure
area, including those non-standard structures is
equipped with two gantry cranes of load carrying
capacity of 7 tones. A separate branch of rail
road line is located on the enterprise territory. - When making non-standard metal structures the
most responsible stage is the work of designers
and developers. Due to experience and
professionalism of design bureau specialist of
our mill we successfully carry out the design of
sophisticated constructive metal structures for
their following production and usage. - Qualified technical specialists will
assemble the metal structures ordered by you at
the earliest possible date. We have all necessary
for assembling as well as specialized machinery.
24(No Transcript)
25Engineering services
- Master-Profy Company renders a service package
in setting-up of inner engineering systems as
ventilation, conditioning, heating supply,
warming, water supply, sewage, energy supply for
objects of different purpose like trading, office
and warehousing. - We produce delivery, installation and
commissioning of all climate systems. Erection
works are effected by qualified specialists with
wide experience of work at objects of high level
of responsibility. - appraisal system of employees existing in the
Company makes it possible to constantly improve
workers qualification and erection works
quality. - All engineering services are implemented
ready-to-operate. In such a manner we exclude any
equipment and engineering systems operation
discrepancies. - Complex of engineering works includes the
following Heating system - Ventilation and air conditioning system
- System of sewers
- Hot and cold water supply
- Electrical engineering
- Telephone and security system.
26- Finished-products storage area in
Saint-Petersburg provides near real-time delivery
of the equipment to the object. - Spare parts storage area provides replacement
of units being out-of-service. - Total estimated amount of all warehouse
positions of spare parts available makes 17
million rubles. - The following equipment is constantly available
at the storage ventilators of all basic types,
hot-air heaters, warm air curtain,
compression-condensation unit (Epsilon).
27- For optimal decision of automation of
ventilating equipment we offer two main solutions
of automatic equipment systems Easy Climatic
Control ? Basic Climatic Control. - Automatic control system with possibility of
centralization of services control results both
from standards and from consideration of
optimization of costs for maintenance of services
by incident and equipment early wear prevention.
- Hot-air heaters and air curtains are made in
accordance with the up-to-date highest technical
requirements and standards. Quality control
includes material check and check of functional
capabilities of a plant and guarantees high
efficiency in service and longer operating life.
28- We offer the following cooling elements for
installation - Single-block chillers with air- and
water-cooling of condenser - Compressor-vaporizing units (with remote
condenser) - Compressor-condensing units (fan-coils and
others). - Product range ofequipment represented at the
Russian market is fans of all basic types tube
axial fans, aerofoil fans, roof ventilators,
radial blowers, ventilators for aggressive
environments, explosion-protected, ventilation
units from Unobox.
29- At the own production base a wide range of
round, rectangularly shaped, spirally rolled (of
diameter from 1000 mm up to 1600 mm) air ducts
and spare parts to them are produced for
ventilation and air conditioning systems. It
makes possible for the company to effect
assembling of ventilation systems of any degree
of complexity. - Maintenance work bears preventive nature and
contributes to correct use of ventilation
equipment and includes the following - Routine observation after conditions of
ventilation systems - Minor discrepancies repair, timely, currently
adjustment of systems operation observation of
air parameters in premises and same for incoming
air. - The work of service center is based on the high
level of personnel training and technical
equipping with diagnostic instrumentation.
30Shaped sheet production
- Shaped sheet is made with modern automated
equipment, providing high quality of finished
product. - The following is used for production of shaped
sheets - - zinc-coated steel, GOST 14918-80 of first and
second class of zinc coating of ?? group,
delivered by leading integrated iron-and-steel
works (Severstal, Cherepovets) - - zinc-coated steel with polymeric coating
(domestic or foreign manufacturing) of different
color tints- cold-rolled sheet material. - Production of shaped sheet from material
supplied by customer is also possible including
that of corrosion-resistant steel and rolled
aluminum. - Steel thickness from 0.5 up to 1.0 mm Sheet
length as per customers size. We can make
cutting-to-length of coiled steel to produce
smooth plate of 1.5 mm thick.
31C8-1150
Applied as wall and covering material for walls,
bafflers, suspended ceilings, fences, as well as
roofing material for cottages when slope angles
of roofs are adequately large. TU1122-001-1382380
3-2007
??20-1100
Applied as wall material as suspended ceilings,
fences, as well as roofing material when roof
slope angles are large. TU1122-001-13823803-2007
??35 - 1000
Combines qualities of excellent roofing and wall
material, prevents lateral leaking. GOST
24045-94
32?57 - 750
?75 - 750
33?114 - 600
General use for roofing arrangement in regions
with heavy wind and snow loads, as well as
permanent timbering in arranging monolithic floor
structures. GOST 24045-94
Color of shaped sheet is selected with help of
color cards "Ral" and "RR"
34Block-Containers
living blocks Sleeping blocks of 4-6 persons
capacity sleeping-household blocks of 2-4
persons capacity Hostels one- and two storey
pre-engineered buildings both one apartment and
multi apartment.
Trading blocks Shops Concession stand
Cafes.
35Production blocks Workshops Warehouses for
materials and tools Food productions Mobile
boiler plants
Administrative and household facilities construc
tion accommodation spaces, foremans offices
complexes for site preparations Dinners and
canteens Security block post first aid rooms,
toilets and showers.
36- Walls
- Walls are built up by airproof fastening of wall
sandwich panels Mapro to the backbone with
bounded cutouts for mounting windows and doors.
Outer and inner surface of panels is made of
galvanized steel sheet, painted with high-duty
coating type of coating (standard type is
polyester coating) and its color is determined
when ordering. Rock wool slab of different thick
is used as insulation. -
- Interior furnishing
- Interior finishing of block-container is
determined according to its function. Inner side
of walls is formed with inner surface of wall
panel, its color is determined when ordering and
can be different. Ceiling of premise is made of
water-resistant solid plywood, laminated with
steel sheet primed and painted.
37- Windows and doors
- Sizes, location of windows and doors are
determined individually by customer. PVC-profile
of German company KBE or aluminum profile is used
as a material. Windows and doors are made
directly at the factory therefore when placing
order, our specialists will help you to choose
optimal configuration in each separate case. -
- Heating, lighting, electric power supply
- Depending upon customer wishes the illuminators,
electric heaters, air conditioners, ventilators,
sockets can be mounted into block-container.
Whole electric wiring is hidden in PVC-ducting.
Sewage and water-supply pipes are made of PVC and
are featured with outlets for further connecting
to the external supply lines.
38Rented machinery
Merlo telescopic loader ROTO 38.16 S Rent price
per shift considering fuels and lubricants and
attachments is 12 500.00 rub. Attachments
include Vacuum module for mounting sandwich
panels, windows Forks Bucket.
39Facilities of general construction functions A
repair depot is a part of property of the
enterprise that occupies area of 5 000 m2, 20
units of construction and assembling equipment
and 40 units of building machinery Cranes with
load capacity up to 40 tones boom trucks with
load capacity up to 25 tones excavators with
bucket capacity up to 1,5 m3 dump trucks with
load capacity up to 40 tones trailer trucks for
transportation of construction equipment
hydraulic hammers, loaders, cleaning machines,
rollers bulldozers and etc. Our machinery and
equipment works at a number of considerable
objects of North-West region.
40- A Group of Companies
- Master-Profy
- 2009