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Sandvik Decorex

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High technology stainless steels, special alloy materials and advanced value ... BeCu replacement. Product development - for future demands. Fuel cell ... – PowerPoint PPT presentation

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Title: Sandvik Decorex


1
Sandvik Decorex
Steel is stepping out
2
(No Transcript)
3
Agenda
  • Sandvik Introduction
  • Presentation of Surface Technology
  • Presentation on Sandvik Decorex
  • Show room
  • - Workshop

4
Global Presence
Sandvik in Sandviken Sweden
5
Sandvik Global leader
Three business areas
SandvikMaterials Technology
SandvikMining and Construction
Sandvik Tooling
Invoiced sales, Euro M
2,250
2,500
1,930
15,100
12,200
8,600
Employees
31 Dec. 2006
6
Sandvik Materials Technology
  • High technology stainless steels, special alloy
    materials and advanced value-added products,
    developed in close cooperation with customers
  • Five product areas
  • Tube, Strip, Wire, Kanthal, Process Systems
  • Focus on product niches and customers with high
    demands on material properties
  • Integrated production
  • Extensive investments in RD
  • Global presence

7
Agenda
  • Sandvik Introduction
  • Presentation of Surface Technology
  • Presentation on Sandvik Decorex
  • Show room
  • - Workshop

8
Surface Technology
  • Commercial products
  • Sandvik Decorex
  • Color coated strip for decorative applications
  • Sandvik Santronic
  • Metal coated strip for electronical applications
  • Metal domes
  • Contact springs
  • Shielding applications
  • BeCu replacement
  • Product development - for future demands
  • Fuel cell
  • SOFC, Sanergy HT (High temperature)
  • PEM, Sanergy LT (Low temperature)
  • Material for high temperature applications like
    catalytic converter
  • Flapper valve with improved fatigue and noise
    reduction
  • Material for new advanced batteries NiMH

9
Agenda
  • Sandvik Introduction
  • Presentation of Surface Technology
  • Presentation on Sandvik Decorex
  • Show room
  • - Workshop

10
Sandvik Decorex - Supply data
  • Sandvik Decorex color coated stainless steel
    strip
  • Sandvik 6LR10 (AISI 304)1), soft annealed
    condition 650 /- 100 MPa
  • Sizes
  • Thickness range 0,10 0,80 mm (appr. up to 1,0
    mm by end of 2008)
  • Width up to 350 mm (appr. up to 700 mm by end of
    2008)
  • Slitted edges
  • Form of supply
  • Typically coils from 20 to 200 kg with various
    core diameters
  • Core id depends on widht of the material, e.g.
    for full widht core id 400 mm
  • Protective film to avoid damages during
    transportation
  • Standard for bright surface
  • After special agreement for other surfaces

1) Other grades can be produced after special
agreement
11
Current example Decorex colors
  • Example colors 1)
  • Amber
  • Emerald
  • Admiral blue
  • Pacific
  • Olive
  • Sapphire
  • Lavender
  • Ebony
  • Granite
  • Mocca
  • Tangerine
  • Coral
  • Classic

Admiral blue
Coral
1) Other colors can be produced after special
agreement
Classic
12
Sandvik Decorex - Surface finishes
  • Surface finish options 1)
  • Dull
  • Satin
  • Hairline
  • Bright
  • Different textures (not standard) 2), e.g.
  • S-dots
  • Chess
  • Cubes
  • Circles

1) Other surface finishes can be produced after
special agreement 2) The above, other, textures
can be produced after special agreement
13
Why Sandvik Decorex?
  • Sandvik Decorex can cut manufacturing steps at
    the customers
  • Stamping and assembling in-line
  • Improved yield
  • Improved productivity
  • Less material in work
  • Less or no need for sub-contractors
  • for color coating etc.
  • Less transportation costs
  • Sandvik Decorex offers many advantages
  • Less sensitive against impacts
    scratchescompared to many alternative materials
  • Finger print protected surface
  • High toughness
  • Excellent sharpness when embossed
  • Environmental friendly production process
  • Can be recycled as all stainless steels
  • Sandvik Decorex is a modern nano-tech stainless
    steel material that offers an exclusive image

14
Sandvik Decorex vs aluminum
  • Sandvik Decorex offers size reduction with kept
    weight but stiffer
  • Perfect choice when space and weight is a
    limiting factor
  • Aluminum thickness 1,5 mm gt thickness of
    stainless steel 0,5 mm
  • Elasticy is 2 times higher for stainless steel
    than aluminum
  • Its easier to form and can withstand permanent
    deformation better
  • Ductility is 4 times higher for stainless steel
    than aluminium
  • The bending radius for stainless steel is equal
    to the strip thickness
  • The bending radius for aluminum is bigger than
    the strip thickness

15
Sandvik Decorex - Technical data
  • Physical testing )
  • Scratch resistance
  • Pencil hardness test in accordance with ISO 15184
  • Force 750 gram / hardness 6H 9H
  • Adhesion
  • SS EN - ISO 2409
  • Wear resistance
  • Rösler test
  • Bending radius limitations testing
  • SS EN 13523-7 (currently being tested)
  • Deep drawing limitations testing
  • SS EN 13523-7
  • Service temperature
  • tested range - 40C to 180C
  • ) Detailed facts per color is specified in the
    respective Datasheet the Decorex handbook

16
Sandvik Decorex - Technical data
  • Chemical testing )
  • Salt spray
  • ASTM B-117
  • Humidity test
  • ASTM D17352004 (currently being tested)
  • Water resistance
  • SS EN ISO 2812-2 2812-3
  • UV resistance
  • ISO 11507 (currently being tested)
  • Fire toxic gases
  • ISO 5659-2 FAR 25.853 (currently being tested)
  • Solvent resistance
  • SS EN 13523-11
  • Household chemical resistance
  • Modified SS EN 13523-XX
  • ) Detailed facts per color is specified in the
    respective Datasheet the Decorex handbook

17
Sandvik Decorex -What can we offer
  • International stainless steel strip standards
  • Technical support
  • Material selection
  • Stamping/drawing recommendation
  • Stamping tool recommendation
  • Commercial service
  • Samples within 1 week (target)
  • Order leadtime 2 months (target)
  • Distribution concept
  • Sales representatives presence in 130 countries
  • Customized surface finishes, textures and colors
    canbe produced after special agreement

18
Sandvik Decorex Application proposals
  • Interior design
  • Various types of panels, frames housing for
    e.g.
  • consumer electronics
  • audio hi-fi, portable audio, e.g. cd/mp3/mp4
  • dvd vcr
  • phones cameras
  • laptops
  • buttons
  • automotive / train / boat / airplane interiors
  • elevators
  • Small kitchen appliances, e.g.
  • toasters
  • blenders mixers
  • Interior details in
  • hotel lobbys offices
  • kitchens bathrooms
  • Lamps lightning

19
Sandvik Advanced Coating Technology

20
Agenda
  • Sandvik Introduction
  • Presentation of Surface Technology
  • Presentation on Sandvik Decorex
  • Show room
  • - Workshop

21
www.smt.sandvik.com/decorex
22
Adhesion properties
  • Excellent adhesion properties
  • A specific high-strenght adhesion test has shown
    that the Sandvik DecorexTM material has excellent
    adhesion properties
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