Total Productive Maintenance

1
Total Productive Maintenance

• Welcome to todays seminar
• Neil Barlow
• Chief Executive, Northwest Automotive Alliance

2
Schedule

• 9.00 am Welcome Neil Barlow (NAA)
• 9.05 am Introduction to Industry Forum and TPM
  Paul Hardiman (IF)
• 9.20 am TPM The JIPM Model Mr. Yoshitaka
  Murase (JIPM)
• 10.40 am Break
• 11.00 am Company Case Studies Tetrapak and JLR
• 11.45 am TPM Network Alan Manning (NAA) and
  Paul Hardiman
• 12.00 pm Next Steps / Q A - Neil Barlow
• 12.15 pm Lunch
• 1.00 pm Close

3
Intro to IF and TPM

• Paul Hardiman, Industry Forum

4
TPM the JIPM Way

• Mr. Yoshitaka Murase
• Japan Institute for Plant Maintenance

5
Tetrapak Experience of TPM

• Ian Davies
• Factory Manager, Tetrapak

6
JLR Halewood Experience of TPM

• Niall Ford
• TPM Champion, JLR

7
TPM Network Proposal

• Alan Manning
• Supply Chain Project Manager NAA

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TPM Network

• Objective of Network
• To provide a forum to share best practices in TPM
• To help individual member companies improve their
  TPM systems by practical on-site support
• To share external audit findings
• To help deliver measureable business improvement

9
TPM Network structure

• Facilitated by SMMT-IF
• Network of up to 10 companies
• Attendance at 1 day awareness workshop for senior
  managers
• One day TPM audit in participating companies
• Series of 1 day workshops for team leaders /
  production operators
• Intense four day off the job training programme
  for TPM champions
• Quarterly network meetings to share best practice
  and issues
• Up to 5 days hands on support to respond to
  issues raised in the audit (training / support /
  development)
• Each company will have a dedicated SMMT-IF
  contact point

10
Programme Timeline
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Costs

• Cost per company for programme would normally be
  circa 11,000 ...... but in this programme
• To join network one off payment at the start of
  the programme
• 2000 for Large company (gt 250 employees)
• 1000 for Small company (lt 250 employees)
• Remaining costs covered by NAA

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Next Steps

• Complete expression of interest today
• NAA will contact to guide through formal
  enrolment process
• Schedule audit
• Senior Management Awareness workshop will be
  scheduled in June date to be advised
• Other workshops will be scheduled throughout
  2009/10
• First network meeting Sept 09

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Questions ?