Company Overview

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• Company Overview

2006
Industry Training Simulators
UpstreamOil and Gas
DownstreamOil and Gas
Crane Operations
Transport
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Office Health and Safety

• It is the responsibility of your host to look
  after you during your visit.
• Fire Alarm
• A continuous bell will sound if the building is
  to be evacuated.
• Leave the building through the nearest fire exit
  (X EXIT).
• The muster/assembly point is in the front car
  park.
• A fire alarm test is scheduled for 0830 hrs every
  Monday. At all other times consider as a real
  evacuation.

• Smoking is NOT permitted within the building
• Cloakroom/toilet facilities are located in
  reception on the ground floor

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About Drilling Systems (UK) Ltd

• Founded in 1988 18 years service to the
  Simulation Industry
• Over 180 Training Simulators in more than 40
  countries world wide
• Strong Blue Chip International Client Base
• 45 Personnel, providing multi-lingual global
  support
• Main product streams -
• Oil and Gas Wellsite Operations
• Drilling Well Control (Conventional rigs),
  Mechanised Pipe-Handling, Coiled Tubing,
  Cementing, Directional Drilling, Drilling Fluids
  Management, DST, MPD and Surface Testing
• Oil and Gas Production and Process
• Oil and Gas Processing, Production, DeGasing and
  Refinery
• Oil and Gas Offshore Cranes
• Maritime Dockside Cranes
• Transport Truck Driving

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Some of our Customers
Operators
Drilling Contractors
Universities
Service Companies
Training Schools
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Our Crane Simulator Customers
Offshore Oil and Gas Cranes
Dockside Terminals
Mobile Harbour Cranes
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Product Development History
Product Development History
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The Benefits of Interactive Simulator Training

• Realistic Experience in a Controlled and Safe
  Environment
• Earlier Productivity
• Repeatable / Focused Training Capability
• Fair Unbiased Measuring
• Initial Assessments of New and Mid Career Hires
• Non-Threatening Environment for Emergency Action
  Training
• Greater Confidence
• Teach the limits of both operator and machine
• Test Communication Understanding Skills
• No Short Cuts - Maintain Decision Making Process
• Crane Operator
• Trainees should see the mechanism for Self
  Advancement
• Enjoyment Factor - an important aspect
• Forces Proactive rather than Receptive Learning
  Methodology

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Product Range
UpstreamOil and Gas
Crane Operations
DownstreamOil and Gas
Transport
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Conventional Drilling, Well Control Pipe
Handling
In support of industry standards
DrillSIM-5000 Full Size Rig Floor
DrillSIM-500 Super-Portable
DrillSIM-50 Mini-Portable
DrillSIM-20 Compact-Portable
DrillSIM
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DrillSIM Range

• Primarily used for drilling and well control
  training
• entry level to advanced engineering
• IWCF and IADC WellCAP compliant
• A range of simulators to match -
• Training requirements/needs e.g. greatest realism
  with full size rig floor simulator
  (DrillSIM-5000)
• Training facilities/space
• Budget
• Same mathematical model used across all the
  DrillSIM simulators
• Real-time graphic representation of operations
  and downhole equipment
• Field recorded digitised sound effects
• Touch screen controlled interfaces for trainees
• Training exercises controlled by Instructor
  Facility

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DrillSIM-5000 Full Size Drilling Well Control
Simulator
Surface BOP Drilling Controls
Drilling Gauges
Remote Choke
Standpipe Manifold
Choke Manifold
Installed at 20 sites world wide
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DrillSIM-5000 Optional Equipment
Subsea BOP
Subsea Diverter
Motion Compensator
Cement Head
Cement Pumpers Panel
Surface Diverter
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Workover and Well Intervention
Workover Pumpers Panel
Well Services BOP
Full Size Y block Wellhead Christmas Tree
Full Size T block Dual Completion Wellhead
Christmas Tree
Workover Manifold (Vertical)
Workover Manifold (Horizontal)
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DrillSIM-500 Super-Portable Drilling Well
Control Simulator
Desktop PC Version (l-r) Instructor PC, Student
PC, Remote Choke, Standpipe and Choke , Graphics
PC, Manifolds, Drilling Controls, BOP
(Surfacered), (Subsea-blue), Workover
Notebook Version (l-r) Workover, Remote Choke,
Student Station Notebook, Standpipe and Choke
Manifolds, BOP (Surfacered), (Subsea-blue),
Drilling Controls, Instructor Notebook, Colour
Printer
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DrillSIM-50 Mini-Portable Drilling Well Control
Simulator
(l-r) Colour Printer, Instructor Laptop, UPS,
Drilling Controls Panel, Student Station Touch
Screen, Manifolds Panel, BOP Panel (digital) with
Surface BOP Insert Plate, Remote Choke Panel
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DrillSIM-20 Compact-Portable Drilling Well
Control Simulator
(l-r) Colour Printer, Instructor Laptop, UPS,
Pumpers Panel, Student Station Touch Screen,
Remote Choke Panel
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Mechanised Drilling, Well Control Pipe Handling

• Advanced System - Drillers ADs Chair, 3D
  Graphics
• Hardware Panels, Plasma Consoles, MMIs
• Third Party MMI Integration optional
• Instructor Facility, Student Station
• Sounds System and Image Generation Projection
• KCADeutag, Aberdeen, UK (Brent Charlie, NDES)
• Sedco Forex, Pau, France (Sedco Xpress)
• Transocean Sedco Forex, Pau, France(Enterprise),
• AIOC (BP), Azerbaijan (Azeri Rigs)
• AIOC (BP), Azerbaijan (Shah Deniz)
• BP/Pride International, USA (Thunder Horse)
• BP/Pride International, USA (Mad Dog/Holstein)
• KCADeutag, Aberdeen, UK (Sakhalin Island)

DrillSIM-6000
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DrillSIM-6000 KCADeutag (Aberdeen, UK)
DrillSIM-6000
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DrillSIM-6000 KCADeutag (Aberdeen, UK)
DrillSIM-6000
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DrillSIM-600 Mini-DART KCADeutag (Aberdeen, UK)
DrillSIM-600
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DrillSIM-6000 Sedco Express Enterprise (Pau,
France)
DrillSIM-6000
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DrillSIM-6000 BP / Pride International (GoM, USA)
Two 40 Containers
Mad Dog / Holstein Container
Thunder Horse Container
DrillSIM-6000
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DrillSIM-6000 BP / Pride International (GoM, USA)
In Pipe Handling and Drilling Mode
In Crane Operations Mode
Rig Chair Installed on BP Thunder Horse Platform,
GoM
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DrillSIM-6000 BP Thunder Horse (GoM, USA)
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DrillSIM-6000 BP / AIOC (Baku, Azerbaijan)
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DrillSIM-6000 BP / AIOC (Baku, Azerbaijan)
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DrillSIM-6000 BP Shaz Deniz (Baku, Azerbaijan)
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Coiled Tubing

• Controls and instrumentation representing those
  found in CT environment
• Training of individuals or CT crews in equipment
  operations, CT drilling, well control and well
  intervention techniques
• Instructor generated equipment failures and
  malfunctions evaluate trainee competence

CTS-5000 Full Size CT Simulator
CTS-500 Portable CT Simulator
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Coiled Tubing
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Coiled Tubing
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Coiled Tubing
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Cementing

• Complex integrated field mimic simulator
• Wet system, dry system, 3 phase power,
  pneumatics, simulation software, field equipment
  and sounds.
• Built from concept to delivery for Dowell,
  Nottingham
• Second System delivered to Kellyville USA in 2000
• BOP Choke Panel added for Well Control Training
• Dowells core training simulator since 2000

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CemSIM-5000 Full Size Cementing Simulator
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DST-5000 Drill Stem Testing Simulator

• Based around the DrillSIM-5000 Simulator
• Specific Training for DST Operations
• Installed in 1993
• Used every month since installation
• Now available as DrillSIM-5000 Upgrade

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DTS Drilling Training Suite

• PC-based training system
• Integrates DOT MUDSIM DMT
• DOT - Drilling Operations Trainer
• MUDSIM - Mud Treatment Simulator
• DMT - Drilling Management Trainer
• Used for Individual Team Training
• Adopted by BP for pre-spud training

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DTS Drilling Training Suite
MUDSIM
DOT
PC Based Drilling Operations Trainer
PC Based Mud Treatment Simulator
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Drilling Management Training

• DMT is a PC-based syndicate-based trainer
  containing 4 desktop PCs
• Drillers Station
• Control of the rig floor drilling parameters
• Mud Engineers Station
• Management of the mud system as the well is
  drilled
• Drilling Supervisors Station
• Budgeting, control of inventory, supply vessel /
  helicopter logistics
• Graphics Stations
• Display of rig floor operations, choke and
  standpipe manifolds
• Suited to improving the skills of drilling and
  petroleum engineers
• Trainees work as a team to plan and drill the
  well, completing DDRs
• Instructor adopts a hands-off approach to allow
  trainees to experience operational problems with
  drilling the well, e.g.
• stuck pipe
• downhole equipment failure

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DMT Sample Screens
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Product Range
UpstreamOil and Gas
Crane Operations
DownstreamOil and Gas
Transport
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Well Surface Testing

• TestSIM Well Surface Testing Simulator
• Safe, realistic training environment
• Combines real field equipment with simulation
  software
• Field isolating valves, chokes and automatic
  controllers are used to undertake the full range
  of operations
• No hazardous system fluids or pressures
• Electronically driven systems provide computer
  outputs to controllers and gauges
• Remote instructor control facility allows trainee
  competency assessment

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TestSIM Surface Testing Field Equipment Simulator
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ProdSIM Production Testing Field Equipment
Simulator
Installed at Melun, France
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ProdSIM Production Testing Field Equipment
Simulator

• TestSIM has recently been expanded to create
  ProdSIM
• Full Oil Gas Production facilities including
• Water Treatment
• Gas Compression
• Oil Sales Metering

Installed at Melun, France
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ProdSIM Production Testing Field Equipment
Simulator
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ProdSIM Production Testing Field Equipment
Simulator
A typical ProdSIM Simulator comprises the
following main process units

• Production Well-head
• Choke Manifold
• Oil Line Heater
• Oil Transfer Pump
• Separator Vessel (3-Phase)
• Dual Oil Gauge/Storage Tank
• Surge Tank
• Oil Burner Boom
• Gas Flare Boom
• Emergency Shutdown System
• Produced Water Storage Tank
• Produced Water Charge Pump

• Hydrocyclone
• LACT Module with Oil Export Pump
• Glycol Contactor (Gas Dehydrator)
• TEG Regeneration Plant
• Gas Compression System
• Interconnecting Pipework
• All Associated Control Instrumentation Systems
• All Associated Process Valves
• Supervisory Control Data Acquisition System
  (SCADA)

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GenSIM Generic Oil Gas Processing Simulator

• The GenSIM-5000 is a Full Size Generic Oil Gas
  Processing Simulator
• Modelled on the Honeywell TDC-3000 Control System
• Can link several hardware control consoles
  together to provide a multistage process
  integrated training environment
• Modelling includes
• Crude oil gathering
• Three phase separation
• Gas compression
• Gas re-injection

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GenSIM Generic Oil and Gas Processing Simulator

• The simulator can be used to
• Provide familiarisation in control and monitoring
  techniques whilst adapting from conventional to
  TDC-3000 type controls
• Provide introductory training for graduates
• Provide training for new recruits
• Provide upgrade training for operators following
  promotion
• Train a team of people to work together during
  start-up, normal operation and shutdown, and to
  deal with a wide range of plant upset conditions
• Provide refresher course for experienced
  operators and supervisiory staff

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ORTIS - Oil Refinery Simulator

• ORTIS is an Oil Refinery Training Interactive
  Simulator providing an economic solution to
  training in refinery process operations through a
  range of generic refinery processes
• Replicates the process controls found in a real
  life refinery control room
• Modelled on the Honeywell TDC-3000 Control system

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ORTIS - Oil Refinery Simulator

• The scope of simulation includes plant and
  process equipment found in a typical refinery
  including
• Atmospheric Distilation Column
• Naphtha Stabiliser
• Naphtha Absorber
• Naphtha Hydrotreater Reactor
• Reformer Stabiliser
• Reformer Compressor
• Vacuum Furnace
• Catalytic Cracker
• Kerosene Rerun Column
• Naphtha Splitter
• Naphtha Preheat Furnace
• Reformer Stripper
• Reformer Reactor
• Crude Furnace
• Vacuum Tower

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Product Range
UpstreamOil and Gas
Crane Operations Offshore
DownstreamOil and Gas
Transport
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Product Streams

• Offshore Pedestal
• Offshore Knuckle Boom
• Offshore King Post
• Offshore Gantry

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KraneSIMTM Offshore Oil and Gas
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KraneSIMTM Flat Screen Base Version
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KraneSIMTM - Trailer Environment
InstructorStation
CraneOperatorsChair
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KraneSIMTM Elevated Crane Cab with Motion Base
3D Hemispherical Dome
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KraneSIMTM - SMS, Trondheim, Norway

• Offshore Pedestal Crane Simulator
• Motion base to add realism
• 4m high dome projection system

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KraneSIM-6000 40 Container
Combined with the DrillSIM-6000 Mechanised Pipe
Handling Simulator
BP Gulf of Mexico and Pride International
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KraneSIM-6000 Offshore
BP Gulf of Mexico and Pride International
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Product Range
UpstreamOil and Gas
Crane Operations Spreaders
DownstreamOil and Gas
Transport
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Product Streams

• Mobile Harbour Cranes

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KraneSIMTM - Mobile Harbour Crane
Integration between the real Liebherr LHM 500
Operators Chair and Crane Management System with
the KraneSIMTM model and 3D world
The Liebherr logo and product trade names are
registered marks
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Product Streams

• Dockside Ship-to-Shore (STS)
• Dockside Rail Mounted Gantry (RMG)
• Dockside Rubber Tyre Gantry (RTG)
• Dockside Straddle Carrier (SC)
• Dockside Pedestal
• Ship Pedestal

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Proficiency Risk Management

• 50 - 100 Increased Operator Proficiency
• 90 Reduction in Accidents
• 65 Reduction in On-The-Job Training Hours

Any Corporate Risk Manager who values their job
better understand the value of a simulator.
1995
80 Operator Error 20 Equipment Malfunction
Figures based on over ten years use at
worldwide ports
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Proficiency Risk Management
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Proficiency Risk Management
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Proficiency Risk Management
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Proficiency Risk Management
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Proficiency Risk Management
Accident using a flat rack!
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KraneSIMTM Advanced Technology

• Math Modeling
• Rope Dynamics
• Whole of Scene Collision
• World First 15 Ft. Projection Dome
• Full Emersion Projection Sphere
• Instructor Fly-Around
• Boom Tip Camera
• Crane Operator Camera
• Signalman Camera
• Facility For User To Easily Add Specific Crane
  Types, Controls, Ship Types, Cab Configuration,
  Dockside Scene

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Stage 1 Building a Dockside Crane
General Arrangement Drawings supplied by Crane
Manufacturer
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Stage 7 Apply into the 3D World
Screen capture of graphics generated by the
KraneSIM-6000
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Stage 8 Apply into the 3D World
NOT A PHOTOGRAPH
Screen capture of graphics generated by the
KraneSIM-6000
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View of the RTG Spreader (RAM Spreaders)
Screen capture of graphics generated by the
KraneSIM-6000
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KraneSIMTM Seaport Cargo Handling
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KraneSIMTM Configuration Options
Cab in a Classroom

• Full Mission Simulator

Portable Flat Screen Version
40 ISO Container
Mobile Trailer Unit
Rotating LCD Screens
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KraneSIM - Trailer Environment
Optional Motion Base
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The Port of Felixstowe Simulator
Photos of the KraneSIM-6000 at the TOC-Europe
2005 Conference Antwerp, June 2005
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Actual View from STS Cab within the KraneSIM-6000
Photo taken from within the Port of Felixstowe
Simulator
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KraneSIM Video Clips

• Offshore
• Rope Dynamic (Visual Clues, slack line on
  spreader)
• Collision (Visual and Audi Clues)
• Lift Types (OOG experience)
• Dynamic Ocean (Swell / pitch on vessel and
  Load/Discharge rolling)
• Dockside
• Footage of Port of Felixstowe Crane Operator
• STS and RTG

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KraneSIM Container Cargo Handling Simulator
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Product Range
UpstreamOil and Gas
Crane Operations
DownstreamOil and Gas
Transport
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Transport Simulators
For 2006 Tug / Truck / Driver Training Simulators
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TugSIM
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TugSIM
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Transport Simulators
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Drilling Systems (UK) Ltd Hurn View House,
Chapelgate Bournemouth International
Airport Dorset, BH23 6EW, United Kingdom Tel
44 (0)1202 582255 Fax [phone] Email
info_at_drillingsystems.com