AMS02 Electronics Design and Production at CSIST

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AMS-02Electronics Design and Production at
CSIST

• Chung Shan Institute of Science and Technology
  (CSIST)
• April 23-27, 2007 CERN

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AMS Electronics Meeting at CSISTApril 17- 19,
2007
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In The April Electronics Meeting

• We have review the progress of the following
  CSIST activities
• FM/FS production and testing status for Top Level
  Data Acquisition Computer (J-crate) , Trigger
  System (JT-crate) and J/JT-crate Power System
  (JPD)
• QM/FM production status for Sub-detector
  Electronics Modules such as Tracker ( T crate),
  TRD (U crate), ECAL (EIB), TOF (S crate), Tracker
  Thermal Electronics (TTCE) and xPD (TPD, UPD,
  TMPD, TSPD, UGPD)
• CDD (Cryomagnet Dump Diode) testing status
• UPS (Uninterruptible Power Source) battery design
  and testing status

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J , JT and JPD Crates
J (Top Level DAQ Computer) JT (Trigger
System) JPD (J, JT Power System)
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J QM Production (2002)
J Qualifications Thermal, Vibration, TVT (2002)
Preliminary Interface Test (2003)
All passed
All passed
J QM-2 (firmware) JT JPD QM production (2003)
JJTJPD Qualifications Thermal,
Vibration, Magnetic, TVT, EMI (2003)
Functional Integration Test (2005)
All (except EMI) passed
Done
Improved in crate mechanics and radiator designs,
radiator simulator and new cable sets were built
for next test
Early Integration Test (2005 - 2006)
FM/FS Production (2005 - 2006)
Acceptance Tests for 1st FM set Thermal,
Vibration, TVT, EMI (2006/2007)
Done
Done
Current stage
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Test for First FM Set of JJTJPD Crates
EMI/EMC Test
10 Cycles Thermal Stress Vibration Test 5 Cycles
Thermal Stress
Repair JIM-CAN Extra 2 Cycles Thermal Stress
EMI/EMC Test (RE02 only)
Finished in Jan, 2007
Finished in Sep-Oct, 2006
Finished in Dec, 2006
Finished in Jan, 2007
Rework RHROM of JIM-CAN Extra 2 Cycles Thermal
Stress
Thermal Vacuum Test at NSPO
New ROM monitor code of JSBC Extra 2
Cycles Thermal Stress
Finished in Apr., 2007
Planned in Jun/Jul, 2007
Planed in Jun., 2007
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Summary of J, JT, JPD FM/FS Status

• We will produce and qualify two sets of JJT
  JPD.
• Remaining works before TVT test
• Replacement of JSBC RHROM (with new ROM monitor
  code) 2 weeks at least
• Extra 2 thermal stress cycle 1 week
• Plan to start from begining of June
• TVT test plan for 1st FM set
• Clean test cables and crates before TVT
• TVT chamber will be ready in June
• TVT setup at NSPO 2 days
• TVT 1 week
• Uninstall and move back to CSIST 1 day
• Plan to finish the test before next Electronics
  Meeting
• 2nd set FM integration
• Install the 2nd J crate at CSIST start from
  Apr. 2007
• Wait for JBUX Expected to be ready in Aug. 2007
• Plan to finish all FM test by Dec. 2007

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First JJTJPD FM Set Integration
Thermal Stress Test
Vibration Test
RHROM Baking (200ºC) and Burn-in (150ºC)
RHROM verification
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Electronics Production at CSIST
x 775
x 40
x 48
List of Boards to be Produced by CSIST A.
Lebedev Totally 15 pages
x 20
x 7 (forUPD) With different length and connectors
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DCDC Production Status

• Total DCDC boards 140
• ESS test done 127
• Percentage 90.7
• Date Apr. 20, 2007

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Summary of CSIST Production Status

• Total no. of Sub-D boards to be produced by CSIST
  538
• PCB ready 475 (88.3)
• PCA ready 451 (83.8)
• ESS OK 316 (58.7)

Apr. 20, 2007
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Progress from Oct. 2006 to Apr. 2007

• Total no. of Sub-D boards to be produced by
  CSIST
• 528 -gt 531 -gt 538
• PCB ready 441 -gt 465 -gt 475
• PCA ready 358 -gt 405 -gt 451
• ESS OK 127 -gt 258 -gt 316
• Significant progress has been made

Apr.2007
Jan.2007
Oct.2006
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PCA includes Cable Wiring
S9048 FM
JINF FM
S9011AUV2 FM
S9053 FM
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CSIST PCA Group
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Recently Sub-D Testing Works at CSIST
Sandor test S9051 and S9011 (in Mar.2007)
Jesus test S9057 and S9053 (in Mar. 2007)
V. Koutsenko test JINF and UHVG (now)
Andreas test UPD (in Apr.2007)
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Crate Mechanics Production Status (I)
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Crate Mechanics Production Status (II)
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I-Frames for DCDC Converters
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Remaining Board Front Panels
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UPS and CDD Status

• CSIST works with Jacobs to build the UPS and CDD
• CDD Finish thermal air test and prepare the
  setup for TVT test
• UPS Preparation for EDU assembly and test setup
  (plan to start from Apr. 2007)

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CDD TVT Test Integration
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CDD Thermal Air Test (Mar. 2007)
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UPS Schedule
Battery and BMS PCA