Title: Welcome to Irving Pulp and Paper, Ltd'
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2Welcome to Irving Pulp and Paper, Ltd.
3Irving Pulp Paper Market Kraft Pulp Hardwood
Softwood 1000 tons per day 380 employees
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5I.P.P.s Environmental Approach
- Pollution Prevention, rather than pollution
treatment - Implemented both best available technologies and
novel solutions to reduce discharges - Reduce usage - chemical, energy
- Capture and Recycle process streams for Reuse in
process - Towards closure
- CAEAL certified lab
6Our Process - Brown Stock Washing and Screening
All our cooked pulp is well washed and screened.
7Our Process - Oxygen Delignification and Washing
The brown pulp is further delignified using
oxygen,and washed again.
8Our Process - Bleaching
The pulp is now whitened, using elemental
chlorine free chemicals.
9Our Process - Shipping
Our finished product is sent to our customers by
truck, rail or ship.
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11Pollution Prevention Technologies at IPP
12Pollution Prevention
- Modifying the process so that less material
enters the discharge streams. - Recovering, recycling and removing material that
otherwise would go to sewer. - Pro-active approach
- More closure of mill processes.
13Key Technologies
- Environmental Improvement Projects
- Steam Stripper, High Solids Crystallizer
- Brown Stock Wash Presses, O2 delig
- Closed Screen Room
- POW Wash Presses
- Reverse Osmosis
- Oxygen Delignification - 2 stage
- Moving Bed Bio-Reactor
14Process Improvements
- Computer Control of Fiberline
- Advanced Control Package on Bleaching and
Causticizing Process - Enhanced Spill Recovery Systems
- Increased Pulp Storage
- Increased Liquor ( Process Chemical ) Storage
15Key Fiberline Processes
- Elemental chlorine free bleaching
- Enhanced brown stock washing
- Closed brown stock screen room
- Oxygen Delignification
16Best Available Technology - Brown Stock Washing
- Start up June 1996
- Recovers more lignin and spent cooking chemicals
than conventional washers
17Best Available Technology - Closed Brown Stock
Screening
- Start up June 1996
- Together with improved washing, closing the
screen room has reduced mill BOD by 4000 kg/day!
18Best Available Technology - Oxygen
Delignification
- Single stage start up in Oct 1996
- Removes more lignin
- Reduces mill BOD by 3000 kg/day!
19Best Available Technology - Elemental Chlorine
Free Bleaching
- Running 100 ECF pulp since April 1995
- Reduces mill AOX level to lt 0.5 kg/ton