CRUDE OIL PRODUCTION

1
CRUDE OIL PRODUCTION
2
UTILITIES
PROCESS
OUTPUT
INPUT
WASTE PRODUCTS
SIDE PRODUCTS
3
UTILITIES
(Steam, Solvent, Equipments, Process aids i.e.)
CRUDE OIL PRODUCTION
OUTPUT
INPUT Oil-bearing materials
CRUDE OIL
WASTE PRODUCTS
SIDE PRODUCTS
(Foreign Materials)
(Meal, Hull, Lint)
4
Oil Seed
CLEANING
Foreign Materials
DEHULLING
Hulls
CRUSHING
COOKING
Water
PRE-PRESSING
Crude Oil-1
Solvent-1
DISTILLATION
Crude Oil-2
SOLVENT EXTRACTION
Miscella
Solvent
TOASTER
Solvent-2
MEAL
5

• Crude Oil Production (COP) can be evaluated
  through an engineering approach by using
• Qualitative Analysis
• Quantitative Analysis

6
Oil Seed Analysis

• Qualitative and Quantitative Analysis of oil
  seeds are very important with regard to
• Deterioative Reaction during storage
• Quality of Oilseeds and meal
• Price

7
Quantitative Analysis of oil seeds

• Oil Content
• Protein Content
• Mass of 1000 seeds

8
Qualitative Analysis of oil seeds

• Foreign Materials
• Moisture Content
• Free Fatty Acid Content

9
Crude Oil Analysis

• Qualitative and Quantitative Analysis of crude
  oil is very important with regard to
• Deterioative Reactions during storage and
  prosessing
• Designing of Refining Processes

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Qualitative Analysis of Crude Oil
Physical Analysis Refractive Index Density Melting
Point Solid Fat Content
Chemical Analysis FFA Peroxide Value P-anisidine
Value TOTOX AOM Phosphorous Content Trace Metals
Sensory Evaluation Color Taste Odour General
Appereance
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F ton/day, xfm
Oil Seed
CLEANING
Foreign Materials
P1, xoil
DEHULLING
Hulls
Basis F ton/day System Cleaning Total Mass
Balance P1 F(1-xfm)
CRUSHING
COOKING
Water
PRE-PRESSING
Crude Oil-1
Solvent-1
DISTILLATION
Crude Oil-2
SOLVENT EXTRACTION
Miscella
Solvent
TOASTER
Solvent-2
MEAL
12
F ton/day, xfm
Oil Seed
CLEANING
Foreign Materials
P1, xoil
DEHULLING
Hulls xhull
Basis F ton/day System Dehulling Total Mass
Balance P2 P1(1-xhull)
P2
CRUSHING
P2
COOKING
xfm
Water
PRE-PRESSING
Crude Oil-1
Solvent-1
DISTILLATION
Crude Oil-2
SOLVENT EXTRACTION
Miscella
Solvent
TOASTER
Solvent-2
MEAL
13
F ton/day, xfm
Oil Seed
CLEANING
Foreign Materials
P1, xoil
DEHULLING
Hulls xhull
Basis F ton/day System Cooking Dry Matter
Balance P3 (1-xmP2) P2 (1-xmP3)
P2
CRUSHING
xmP2
P2
COOKING
Water
P3
xmP3
Crude Oil-1
PRE-PRESSING
Solvent-1
C
DISTILLATION
Crude Oil-2
SOLVENT EXTRACTION
Solvent
Miscella
TOASTER
Solvent-2
M, , xresoil
MEAL
14
F ton/day, xfm
Oil Seed
CLEANING
Foreign Materials
P1, xoil
DEHULLING
Hulls xhull
Basis F ton/day System Overall Oil Balance P1
xoil TCO Mxresoil TCO P1 xoil - M
xresoil
P2
CRUSHING
xmP2
P2
COOKING
Water
P3
xmP3
Crude Oil-1
PRE-PRESSING
Solvent-1
C
DISTILLATION
Crude Oil-2
SOLVENT EXTRACTION
Solvent
Miscella
TOASTER
Solvent-2
M, , xresoil
MEAL