Preparation for Production

1
Preparation for Production

• Material Approval from CERN
• All material documented for flammability
  characteristics and approved by CERN.

2
Preparation for Production

• Manpower
• Additions since Dec 99
• 1 additional tech in MP9 factory (baseline
  workforce7 technicians)
• CO approved on Jan 00
• 1 additional tech for QA/QC FNAL/IHEP/PNPI kit
  preparation
• 1 FTE additional inspector for Frame Inspection
• 1.2 FTE additional procurement support for Frame
  Procurements
• CO under approval

3
Preparation for Production

• Production Readiness Review II
• All issues from PRR I considered adequately
  addressed and resolved
• OK for FNAL production of CSC chambers.

4
FNAL Activity
PNPI Site
parts and critical tooling (smaller chambers)
smaller CSCsElectronics, tested installation/comm
issioning
UC Site
large CSCs
large CSCsElectronics, tested installation/commis
sioning
Fermilab Site - panel production - large CSC
assembly
CERN
large CSCsElectronics, tested installation/commis
sioning
large CSCs
UF Site
Procurement
parts and critical tooling (smaller chambers)
smaller CSCsElectronics, tested installation/comm
issioning
Wire
Panels
IHEP Site
Guard strips
Gap bars (UF)
Wire fix bars
Frames (FNAL) HV Connector (UW)
Frames/HV Connector (UW)
Etc.
5
FNAL ActivityMilestones _at_ FNAL-FY99
6
FNAL ActivityMilestones _at_ FNAL-FY00
7
Prototyping Production Sign-off

• Prototyping Schedule
• ME1/2 Assembled by Jan. 00
• ME2/1 Assembled by May 00
• ME3/1 Assembled by Jun. 00
• ME1/3 Assembled by Jun. 00 Aug. 00
• 4 ME234/2 Pre-production chambers
• Production Sign-off
• Production to be agreed upon by
• all L2-L3 Managers through the
• Configuration Control Process
• ME234/2 Jul. 00
• ME1/2 Aug. 00
• ME2/1 Sep. 00
• ME3/1 Dec. 00
• ME1/3 Sep. 00

8
FNAL Factories - Lab 8
90 ME2324/2 Chamber(60) 15/553 Rejected
Panels (2.7)
9
Manpower Experience
10
Manpower Experience
11
Foreign Factory Setup

• Setting up a Factory implies placing many
  activities/items under control
• 10 Chamber kits shipped to Russia/China by
  Jan.-Feb. 01
• Tooling
• Assembly, Commissioning Shipment
• Operating Procedures
• Parts Control
• Parts Inspection Shipment
• Parts Accounting
• Parts Storage and Flow to the Production Floor
• Chamber Assembly Activities
• Assembly Procedures Personnel Training
• Definition/tooling for QA/QC Activities
• Discrepancy Report Scenarios
• Travelers and Measurements Data-basing
• Underlined Fermilab Responsibilities

12
Conclusions

• CSC Production at FNAL is underway
• First CSC production rates in agreement with
  expectations
• Chamber Integration effort on track for
  China/Russia Chambers
• Manpower usage cost in line with expectations
• Preparation for China/Russia Production sites
  weel under way.