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Title: Advanced Safety Modeling


1
Advanced Safety Modeling
  • Thomas H. Fanning
  • Engineering Simulation and Safety
    AnalysisNuclear Engineering DivisionArgonne
    National Laboratory
  • AFCI NEAMS MeetingMay 19, 2009

2
Highlights
  • Objective
  • Provide high-fidelity reactor and plant safety
    analysis models for integration into the advanced
    simulation code framework
  • FY08 Milestones
  • 2/29 (M3) Status Report on Uncertainty
    Assessment Plan (ANL-AFCI-218)
  • 4/30 (M3) Specify Advanced Modeling
    Requirements for Safety Modeling Assessment
    (ANL-AFCI-229)
  • 9/30 (M2) Report on Initial Advanced Safety
    Modeling Capability and Prototypic Analyses
    Demonstrating Advanced Simulation Capabilities
    (ANL-AFCI-243)

3
Highlights
  • FY09 Milestones
  • 7/31 (M2) Coupling of High Fidelity and Integral
    Analysis Methods (on schedule).
  • 9/30 (M3) Prototypic Analyses Demonstrating
    Coupled Safety Modeling (on schedule).
  • FY09 Funding
  • Initial funding level 450k.
  • Funding increase 100k.
  • 9/30 (M3) Global Sensitivity Metrics and
    Efficient Methods for Their Evaluation
    (beginning).

4
Initial Advanced Safety Modeling Capabilities
(FY08)
  • Advanced Safety Modeling Requirements
  • Preserve extensive investment in safety modeling
    capabilities
  • Transition to more modern code practices and
    frameworks
  • Advanced Safety Modeling Capabilities
  • Role of multi-resolution approach
  • Whole-core subchannel transients
  • Data visualization
  • Comparisons of CFD (RANS) models with subchannel
    models
  • Importance of higher fidelity plenum modeling
    capabilities

217-pin Subchannel (ABTR peak assembly at
steady-state)
5
Advanced Safety Modeling Requirements
  • Current modeling capabilities for fast reactor
    safety analyses are the result of several hundred
    person-years of code development effort supported
    by experimental validation.
  • Broad spectrum of mechanistic and
    phenomenological models.
  • Enormous amount of institutional knowledge
    needs to be maintained.
  • Existing code architecture evolved from
    then-modern programming practices of the 1970s.
  • Monolithic application with interdependent data.
  • Requires significant knowledge of the
    complexities of the entire code in order for each
    component to be maintained.
  • Current code demonstrates fast execution times.
  • As we move forward we need to preserve the
    existing capabilities.

6
SAS4A/SASSYS-1 is the Starting Point
  • SAS4A/SASSYS-1 contains extensive modeling
    capabilities that include
  • Multiple channel and subchannel core thermal
    hydraulics
  • Point kinetics and spatial kinetics capabilities
    including decay heat and reactivity feedback
    models.
  • Detailed mechanistic models for oxide and
    metallic fuel and cladding in a fast neutron
    spectrum.
  • Two-phase coolant thermal hydraulics for
    low-pressure sodium boiling.
  • Intra-pin oxide fuel melting and relocation,
    molten cladding dynamics and freezing,
    fuel-coolant interactions, fuel freezing and
    plating.
  • Primary and intermediate loop reactor coolant
    systems models.
  • Balance of plant thermal hydraulic modeling
    capabilities.
  • Reactor control systems models.
  • An earlier version (SAS3A) was used extensively
    in licensing FFTF.
  • SAS4A was developed to support licensing of
    CRBRP.
  • Oxide fuel deformation, disruption, and material
    relocation models.
  • Exported to Germany, France, and Japan in the
    late 1980s.

7
Where are we headed?
  • Code development efforts focus on higher-order,
    higher-resolution tools which work together under
    a multi-physics, multi-scale framework.
  • High fidelity neutronics codes model full 3-D
    detail of core region
  • High fidelity thermofluids codes (DNS, LES, RANS,
    SC) model full 3-D detail of selected regions of
    reactor
  • High fidelity structural mechanics codes model
    full 3-D detail of selected regions of reactor
  • Lower fidelity codes to model whole-core
    transient behavior coupled to 1- or 2-D models in
    remaining reactor regions.

8
How Do We Get There? Initial Focus is on Thermal
Hydraulic Modeling
  • Thermal and hydraulic conditions dictate buoyant
    driving forces, natural circulation flow
    patterns, and flow channel temperature
    distributions, which are critical to safety
    performance.
  • Correct prediction of thermal and hydraulic
    conditions is important not only for determining
    component performance, but also in determining
    reactivity feedback during whole-plant dynamics
    simulations.
  • Temperature impacts on reactivity include
  • Fuel Doppler
  • Fuel, cladding, and coolant density variations.
  • Three-dimensional subassembly temperature
    distributions and the impact on subassembly
    bowing and radial expansion.
  • Plenum outlet temperature distributions and the
    impact on control-rod driveline expansion.
  • Reactor vessel expansion causing core
    displacement relative to control-rod driveline
    positions.
  • Inlet temperature distributions and grid plate
    expansion.

9
Thermal Hydraulic Modeling in the SAS4A/SASSYS-1
Code
  • Recent additions to SAS4A/SASSYS-1 include
    detailed subchannel modeling capabilities for
    in-core treatment.
  • PRIMAR-4 implements most of the ex-core TH
    modeling capabilities of SAS4A/SASSYS-1.

10
Safety Modeling in the SHARP Framework
  • Long-range goal is to couple SAS4A/SASSYS-1 into
    the SHARP simulation framework through PRIMAR-4

T.H. Fanning and T. J. Tautges, Specification of
Advanced Safety Modeling Requirements,
ANL-AFCI-229, April 2008.
11
Role of Multi-Resolution Capability in Safety
Modeling
Multi-Resolution Thermal Hydraulic Simulation
Hierarchy
  • Fast-running low resolution methods
  • To provide rapid turn around for engineering
    design and safety analyses.
  • Highly-scalable high-order RANS/LES/DNS
  • To provide modeling parameters for improved
    modeling results at lower fidelities
  • DNS-informed LES models
  • LES-informed RANS models
  • RANS-informed subchannel models

Subchannel Models
Modeling Parameters
Boundary Conditions
Reynolds Averaged Navier Stokes
Modeling Parameters
Increasing Resolution
Increasing Domain Size
Boundary Conditions
Large Eddy Simulation
Modeling Parameters
Boundary Conditions
Direct Numerical Simulation
12
Whole-Core Subchannel Analysis Capabilities
  • LES/RANS modeling capabilities are not generally
    suitable for whole-core (whole-plant) safety
    analysis.
  • Subchannel modeling capabilities have been
    demonstrated for multiple assemblies, and can
    readily be scaled to full-core simulations.
  • The EBR-II SHRT-17 test (protected loss of flow
    at full power) provided subchannel level
    temperature distributions within the instrumented
    subassembly XX09.
  • Advanced visualization capabilities have been
    added to SAS4A/SASSYS-1 to support analysis of
    large transient simulation data sets.

12
13
SAS4A/SASSYS-1 Subchannel Temperature Results for
SHRT-17
13
14
Comparison Between RANS and Subchannel Models
15
Comparison Between RANS and Subchannel Models
  • Comparisons have been carried out between RANS
    and the SAS4A/SASSYS-1 subchannel model.
  • Comparisons disabled cross-pin conduction in the
    subchannel model and evaluate cross flow and
    temperature distributions.

217-pin RANS
217-pin Subchannel (peak assembly at steady-state)
15
16
Cross-Pin Conduction
  • In addition to subchannel cross flows, cross-pin
    conduction is also important in determining
    subchannel temperature distributions.
  • Current capabilities have difficulty meshing the
    full geometry needed to model the conjugate heat
    transfer problem for a 217 pin assembly.
  • Cross-pin conduction terms in SAS4A/SASSYS-1 are
    defined by modeling approximations or by
    comparisons with (limited) experimental data.
  • Classic example of how higher-fidelity methods
    can provide modeling parameters for
    lower-fidelity models.

17
Importance of Cross Pin Conduction During a
Transient
  • Cross pin conduction is less important under
    steady-state, high-flow conditions.
  • Under low flow conditions, cross-pin conduction
    becomes an important heat transfer mechanism to
    the assembly duct wall.
  • Duct wall temperature distributions are important
    in determining assembly bowing and related
    reactivity feedback.

Steady State
ULOF t 120 seconds
18
Subchannel Temperature Profile
  • Peak power-to-flow assembly represented by 438
    subchannels (coolant, fuel, cladding and
    structure)
  • Whole-plant model includes core, primary coolant
    loop, pumps, IHXs, secondary coolant loop, steam
    generators, decay heat removal systems, etc.
  • Peak fuel temperatures occur at approximately 15
    seconds into the transient (right figure).
  • Much of the fuel is cooler than at steady state.
  • Cladding, coolant, and structure temperatures
    have increased.
  • Detailed transient temperature distributions are
    critical for determining reactivity feedback.

18
19
RANS Temperature Profile at Pin Bundle Exit
  • High-fidelity RANS results show impact of wire
    wrap on assembly temperature distributions.
  • Local effects between adjacent subchannels
  • Global effects across the whole pin bundle
  • These effects are not characterized by the
    subchannel model.

20
Comparison Between RANS and Subchannel Results
  • Axially-independent cross flow terms used in the
    subchannel model are not able to resolve the
    axial periodicity in the temperature due to the
    wire wraps (see arrows).
  • Temperature distribution is symmetric in the
    subchannel results, but skewed in the RANS
    results. (Unanticipated bias)
  • Cross flow terms from higher-fidelity modeling
    would result in better agreement between
    subchannel and RANS.

Differences Between Steady-State Subchannel and
RANS Coolant Temperature Distributions in a
217-Pin Fuel Bundle.
21
Conclusions from FY08 Work
  • Results of the comparison reveal three
    significant observations
  • Subchannel model predicts peak (coolant)
    temperatures that are 15 degrees higher than the
    RANS model. May be resolved through better
    selection of cross-flow mixing terms.
  • Subchannel model is unable to resolve details of
    the axial temperature dependence, which is
    important for subassembly bowing.
  • RANS model is limited in its ability to
    characterize a long-term transient. Whole-core
    and whole-plant transients are presently beyond
    the capabilities of current and foreseeable
    computing architectures.
  • These observations emphasize the need for a
    multi-resolution approach.
  • Future developments will need to include
  • A more capable subchannel model (e.g. one that
    includes a forcing function or distributive
    resistance model).
  • Conjugate heat transfer in the RANS model (fuel
    and structure).

22
FY09 Scope of Work
  • Scope of work package is to accomplish the
    coupling of high fidelity RANS/CFD
    thermal-hydraulics analysis capabilities with an
    existing integral safety analysis computer code.
    The coupling will initially be applied to
    multidimensional simulation of reactor coolant
    flow in ex-core volumes (plenums).
  • Increased fidelity for coolant flow simulation in
    ex-core regions will yield improved predictions
    of natural circulation heat removal in shutdown
    and accident transients by being able to better
    resolve multidimensional temperature and flow
    fields.
  • Thermal stratification (outlet plenum or cold
    pool)
  • Impacts natural circulation driving forces,
    reactor vessel expansion, control-rod driveline
    expansion, IHX performance, pump inlet
    conditions, bypass flow paths, etc.
  • Current transient safety capabilities limited to
    coarse, 1-D treatment

23
Tasks and Milestones
  • Definition of the coupling technique
  • Implementation of coupling mechanisms
  • Demonstration of the coupled capability with
    prototypic application
  • Identified Phenix EOL Natural Convection test for
    demonstration
  • Integrates well with the International Passive
    Safety work package.
  • Incomplete benchmark specifications affect
    ability to develop realistic models.
  • Obtained permission from Toshiba (through CRIEPI)
    to use older 4S plenum design description.
  • Milestone Reports
  • July 2009 Coupling of High Fidelity and Integral
    Analysis Methods Report
  • September 2009 Report on Prototypic Analyses
    Demonstrating Coupled Safety Modeling

24
Phenix End of Life Testing
  • Natural convection test will provide data on
    primary system natural circulation flow rates
    following a steam generator dryout accident with
    manual scram and pump trip.
  • SAS4A/SASSYS-1 will be used to evaluate flow
    conditions as part of the IAEA CRP benchmark.
  • Axial thermocouple probes will be inserted in
    both the hot and cold pools prior to the test.
  • Provides an opportunity to compare
    higher-fidelity plenum modeling results with
    actual plant data.
  • Axial temperature distributions.
  • Impact of stratification on natural circulation
    development.

25
Toshiba 4S Outlet Plenum Stratification
  • Previous work with CRIEPI compared system-wide
    results from PLOF and ULOF accident sequences.
  • Plenum results from the 2-D treatment (CERES)
    fall between SAS4A/SASSYS-1 stratified model
    (blue) and a perfect mixing model (red) during a
    PLOF.
  • More detailed 3-D treatment may reveal better
    mixing than 2-D treatment provides.

Impact of Stratification on IHX Inlet Temperatures
26
Monju Startup Testing
  • Shutdown transients showed that inner barrel
    bypass holes influenced thermal stratification.
  • Previous international passive safety work
    performed evaluations of this test, but did not
    include a whole-plant (or even core) model.
  • Additional core and primary system modeling
    information would be needed.

27
EBR-II Cold Pool Stratification
  • Thermocouple probes present in the EBR-II cold
    pool during PICT testing showed thermal
    stratification during normal operations.
  • Thermal stratification gradient begins to
    increase near the primary pump inlet.
  • Behavior of the stratified layer during a
    transient may affect passive safety performance
    by impacting core inlet temperatures.
  • Natural circulation flow rates.
  • Core radial expansion.

EBR-II Plant Inherent Control Tests
28
Safety Modeling in the SHARP Framework
  • Long-range goal is to couple SAS4A/SASSYS-1 into
    the SHARP simulation framework through PRIMAR-4
    in order to provide whole-plant capabilities to
    support development of advanced methods.

29
Initial Plenum Model Coupling
  • Initial coupling between SAS4A/SASSYS-1 and
    Star-CD will be separate from the SHARP
    framework.
  • Coupling will eventually leverage ongoing work to
    couple Star-CD with the SHARP framework under the
    VHTR program.

30
Summary
  • Completion of FY08 work revealed areas for
    improvement in current subchannel and RANS models
    and the role that a multi-resolution approach can
    play in safety modeling.
  • Ongoing work in FY09 will demonstrate initial
    coupling with a higher-fidelity plenum modeling
    capability.
  • Also ties in with international passive safety
    work package.
  • Leverages framework coupling activities in the
    VHTR program.
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