Title: STEEPLECHASE TOOL AND DIE ESTIMATING
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10STEEPLECHASE TOOL AND DIEESTIMATING
11MODEL LC22 ESTIMATING LAYOUT
12FLAT BLANK LAYOUT FROM FASTBLANK SOFTWARE
13STEEPLECHASE TOOL AND DIEDESIGNFULL SOLID MODEL
DESIGNMASTERCAM VER.X2WITH DYNA-FORM3-D
SIMULATION WITH LS-DYNA SOLVER
14INITIAL PART DESIGN
15PART PROCESS LAYOUT
16COMPLETED DESIGN SOLID MODELING LOWER DIE
17COMPLETED DESIGN SOLID MODELING UPPER HALF OF DIE
18COMPLETED 3-D SOLID MODELING DESIGN
19STEEPLECHASE TOOL AND DIECOMPUTER
AIDEDPROGRAMING
20CNC PROGRAMING VERIFICATION
21STEEPLECHASE TOOL AND DIE CNC MACHININGWITH 4TH
AXISCAPABILITIES
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2720,000 SQ FT ASSEMBLY TRYOUT AREA WITH 4 TRYOUT
PRESSES WITH COIL HANDELING UP TO 72 WIDTH
FOR LINE, PROGRESSIVE, AND TRANSFER TOOLING.
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30STEEPLECHASE QUALITY ANDCMM DEPARTMENT
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33EXAMPLES OF TOOLING
34YEAR 2008 LC22 CHALLENGER UPPER DOOR PANEL R
LH CAR POSITION
35YEAR 2008 LC22 CHALLENGER UPPER DOOR PANEL R LH
36 MODEL GMT 345 (2007 H3 HUMMER) ENGINE SHIELD
4.50 THK ALUMINUM
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38YEAR 2007 MODEL MK74 TROUGH LIFTGATE DRAIN R
LH CAR POSITION
39YEAR 2007 MODEL MK74 8 STATION TRANSFER
COMPLETE RIGHT AND LEFT HAND. TROUGH LIFTGATE
DRAIN RIGHT AND LEFT HAND
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41YEAR 2007 MODEL JK TRANSFER REINF.-B PILLAR R
LH CAR POSITION
42YEAR 2007 MODEL JK 8 STATION DOUBLE TRANSFER
COMPLETE. REINF.-B PILLAR RIGHT AND LEFT HAND
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44YEAR 2007 MODEL JK CROSSMEMBER R LH CAR POSITION
45YEAR 2007 MODEL JK 10 STATION PROG. DIE
CROSSMEMBER R LH
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47YEAR 2005 MODEL KJ REINF. HOOD LATCH
SUPPORT CAR POSITION
48YEAR 2005 MODEL KJ REINF. HOOD LATCH SUPPORT.
10 STATION PROG. COMPLETE
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50MODEL GMX 245 Z06 CORVETTE UPPER AND LOWER
CROSSOVER X PIPE CAR POSITION 1.20 MM THICK
STAINLESS STEEL STOCK
51MODEL GMX 245 UPPER AND LOWER CROSSOVER X
PIPE 6 STATION INTERCHANGEABLE TRANSFER
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53MODEL GMX 381 MARTINCITE MATERIAL 2.50 MM
THK DOOR BEAM UPPER AND LOWER 3 DIFFERENT TUBE
DIAMETERS
54MODEL GMX 381 DOOR BEAM TUBES INTERCHANGEABLE
WALKING BEAM TRANSFER FOR 3 DIFFERENT DIAMETER
TUBES
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56MODEL GMX 211-IMPALA REINF.-FLOOR PNL 3
C/BAR 2.50 MM THICK HR270 HIGH STRENGTH
57MODEL GMX 211-IMPALA REINF.-FLOOR PNL 3 C/BAR 8
STATION TRANSFER COMPLETE
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59MODEL GMX 384 REAR TRUNK GUTTER ASSEMBLY