MAKE THE IMPOSSIBLE

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MAKE THE IMPOSSIBLE
A 3D Presentation
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MAKE THE IMPOSSIBLE
K2
High feed
Jabro solid
Round inserts
Minimaster
Combimaster
Plunging
EPB shrinkfit
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Get there first K2 takes you all the way to the
top
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R218.20 (K2)
R218.20
NEW BALLNOSE CUTTER
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R218.20

• Insert and body strength Maximum security and
  reliability (Unmanned production possible)
• Productivity on modern machines (high feed K 2)
• Cost effectiveness under peak performance
• Versatility (semi-finishing to heavy roughing)

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R218.20
Insert

• Two different edges on the same insert Periphery
  and Centre cutting edge

Periphery cutting edge
Centre cutting edge
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R218.20
Insert geometry

• Curved edge which reduces the cutting forces
• Positive axial rake which gives a smooth cutting
  action
• Constant cutting rake all along the edge

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R218.20
Cutter body
Unique pocket seat with tenon to avoid stress on
the screw and to prevent insert
rotation Large chip space with big radius to
make the cutter stronger in the centre
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R218.20
Available in Ø16 - Ø50 mm and Ø0,625 - Ø2,0"
Available in different shank styles
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R218.20
Product advantages

• Soft cutting
• Reduces the power consumption due to a positive
  rake angle
• Longer tool life because of the positive cutting
  rake
• Low noice effect because of the positive helix
  angle
• Lower impact on the machine spindle
• Performance
• High metal removal rate can be performed due to
  the edge design
• and two effective cutting edges High feed
• Good performance when machining with large
  overhang
• Reliable
• Strong screw and tenon in the pocket seat to
  avoid insert from
• moving in the pocket seat

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R218.20 Field test
PELTON WHEELS FOR POWER STATIONS
Material AFNOR Z5CN 13.4, Seco material group
10 Cutter R218.20-0432.2.28-070 Insert 218.20-16
0ER-ME08 F40M Competitors Ball nose cutter, Ø32
mm, grade P40
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R218.20 Applications
DIE FOR CAR BUMPER
Material S45C, Seco material group
4 Cutter R218.20-3232.3-28.100A Insert 218.20-16
0ER-ME08 F40M
CUTTING DATA n 2000 RPM vc 200
m/min fz 0.375 mm/tooth vf 1500 mm/min ap 1
- 10 mm
Tool life 15 hours
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R218.20 Applications
IMPELLER
Material 420 (AISI), Seco material group
5 Cutter R218.20-1632.RE-28.A Insert 218.20-160E
R-ME08 F40M
CUTTING DATA n 2400 RPM vc 240
m/min fz 0,25 mm/tooth vf 1200 mm/min ap 1
- 13 mm
Tool life 3,5 hours
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R218.20 Applications
STAMPING DIE
Material 420 (AISI), Seco material group
5 Cutter R218.20 Ø50 mm Insert 218.20-250ER-M12
F25M
CUTTING DATA n 1500 RPM vc 235
m/min fz 0.32 mm/tooth vf 800 mm/min ap 10
- 15 mm ae 10 mm
Tool life 3 hours
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R218.20 Applications
TURBINE BLADE
Material FV520B, Seco material group
5 Cutter R218.20 Ø20 mm Insert 218.20-200ER-ME05
F40M
CUTTING DATA n 5950 RPM vc 375
m/min fz 0,34 mm/tooth vf 4000 mm/min ap 2
- 5 mm ae 0,5 mm
Tool life 3 hours
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FULL SPEED AHEAD
our HIGH FEED CUTTERS keep your production on
the right track
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HIGH FEED CUTTERS
The most comprehensive range in the market from
Ø8mm to Ø100mm
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HIGH FEED CUTTERS
To boost productivity in pocketing/face milling
applications as well as plunging in large and
very large overhang

• Complement to the round range family
• Metal removal up to 1000 cm3/min
• Long tool life due to forces being directed
  towards
• the spindle that maximize process stability

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HIGH FEED CUTTERS
R217/220.21

• Light cutting low energy consumption thanks to
  insert size dedicated to a diameter
• Range from Ø16 to Ø100 mm
• Large variety of 218.19 geometry/grade assortment

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HIGH FEED CUTTERS
Minimaster inserts

• Range from Ø8 to Ø16 mm
• Pocketing with high feed cutters is the most
  effective and productive roughing method for
  unstable conditions

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HIGH FEED CUTTERS
Methods

• Pocketing

High feed rates

• Helical interpolation

High feed rates

• Plunge milling

Normal feed rates, soft cutting
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HIGH FEED CUTTERS
3 times as fast when using long overhang
Cutting edges designed with very big radii Small
D.O.C. but high feed rates without
vibration Cutting forces always in axial direction
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HIGH FEED CUTTERS
3 times as fast when using long overhang
Material 40CMD8 Overhang 225 mm Coolant Compres
sed air Operation Cavity Cutter Diameter Ø32 mm
Overhang 7 times the diameter
Metall removal rate
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R217.21 Application
CYLINDER DIE
Material C45, Seco material group
4 Cutter R217.21-1632.RE-R125.3A Insert 218.19-1
25T-T3-MD09 F15M
CUTTING DATA n 3000 RPM vc 300
m/min fz 1,1 mm/tooth vf 10000
mm/min ap 0,8 mm
Tool life 60 min Metal removal rate 240
cm3/min
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R217.21 Application
FORGING DIE GOLF HEAD 50 HRC
Material SKD61, Seco material group
7 Operation Roughing cavity (depth 35
mm) Cutter R217.21-1225.RE-R100.3A Insert 218.19
-100T-MD06 F15M
CUTTING DATA n 3700 RPM vc 290
m/min fz 0,38 mm/tooth vf 4200
mm/min ap 0,4 mm
Tool life 50 min Metal removal rate 42 cm3/min
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Minimaster (high feed insert) Application
DIE 50 HRC
Material 1.2314, Seco material group
7 Insert MM12-12.60-HF-MD10 F15M
CUTTING DATA n 4000 RPM vc 150
m/min fz 0,5 mm/tooth vf 4000 mm/min ap 0,3
mm
Tool life 90 min Metal removal rate 14 cm3/min
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R217.21 Application
FIN BRACKET
Material Titanium TA6V, Seco material group
22 Cutter R217.21-2020.0-R100.3A Insert 218.19-1
00T-M06 F40M
CUTTING DATA n 875 RPM vc 55 m/min fz 0,4
mm/tooth vf 1050 mm/min ap 0,6 mm
Metal removal rate 12 cm3/min
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ROCK SOLID
JABRO SOLID CARBIDE TOOLS helps you to the
perfect game
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SOLID SUPER QUALITY

• Wide range of high accuracy end mills with full
  radius and corner radius
• Big variety of tool diameters from Ø0,1 mm to
  Ø25 mm
• Grade and geometry assortment to cover different
  work materials like Soft and hardened steels
  Stainless steels Copper Graphite Superalloys

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Tornado
Ball nose end mills JH111 JH970
JH970
JH111
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Tornado
Ball nose end mills JH111 JH970
JH970
JH111
Perfect tool choice in hardened steel up to 65
HRC and cast iron
For high metal removal rate and high speed
machining in steel up to 48 HRC For superalloys
and stainless steel
Diameter range Ø2 Ø16 mm
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Tornado
Bull nose end mills JH140 JH440
JH440
JH140
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Tornado
Bull nose end mills JH140 JH440
JH440
JH140
For steel, hardened steel, cast iron
For non-ferrous materials like aluminium, copper
and plastics
Diameter range Ø2 Ø16 mm
Diameter range Ø6 Ø16 mm
Corner radius 1,5 4 mm
Corner radius 0,5 4 mm
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Tornado
250 Ball nose end mills JH160 JH460
JH460
JH160
For aluminium 2-flutes
For steel 4-flutes
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Tornado
Conical full-radius tools JHK-R
Type B
Type A
For Steel, Hardened steel, Stainless steel, Cast
iron, Non ferrous materials, Super alloys,
Graphite, Copper, Plastics
Tapered 1- 2- 3- 5- 10- 15- 30 per side
Radius 1 - 1,5 2 mm
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Diamond
JD660 JD665 JD670
JD665
JD670
JD660
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MINI
Ball nose end mills JM915 JM925
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Tornado Field test
DIE FOR TURBINE STATOR VANE
Material Ni Fe Alloy, 48 HRC Application Re-prof
iling the top of the die Tool Tornado JH720 (Ø8
mm ball nose)
CUTTING DATA n 10400 RPM vc 55
m/min vf 3333 mm/min ap 0,1 mm
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Tornado Field test
WHEEL RIM MOULD
Material 1.2343, 38 HRC, Seco material group
6 Application Machining of tapered
grooves Tool Tornado JHK050-015R-MEGA (Ø6 mm)
CUTTING DATA n 15000 RPM vc 283
m/min vf 3000 mm/min ap 0,15 mm ae 0,15 mm
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Diamond Field test
EDM PLATE
Material Graphite Application 2D roughing of
outer profile Tool Diamond JD620V080R100 (Ø8 mm)
CUTTING DATA vc 600 m/min fz 0,1
mm/tooth vf 4775 mm/min ap 4 mm ae 8 mm
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MINI Field test
DIE FOR RING PILL IN SODA CAN
Material 1.2379, 60 HRC, Seco material group
7 Application Complete machining of die incl.
finishing Tool MINI range JM915-MEGA-T (Ø8 mm
tapered)
CUTTING DATA vc 65-75 m/min fz 0,02
mm/tooth ap 0,1 mm ae 0,5 mm
Machining time reduced from 8 hours (EDM) to 1,5
hours
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KEEP ON ROLLING
with ROUND INSERTS from SECO there are no need
for pit-stops
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Round inserts
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Round inserts
Versatility
Can be used for many types of applications like
circular interpolation and helical interpolation
ramping, shoulder milling, slot milling, plunging
and ramping
Wide range shanks, inserts geometries and grades
Machining all types of materials from the most
light cutting to the most difficult. Cutters are
available in different lengths for best possible
reach and stability.
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Round inserts
Insert diameter range Ø6 Ø20 mm
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Round inserts
Ø20
Cutter diameter range Ø25 Ø160 mm
Cutter diameter range Ø32 Ø160 mm
Ø16
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Round inserts
Ø20
Cutter diameter range Ø25 Ø160 mm
Cutter diameter range Ø32 Ø160 mm
Ø16
Ø12
Ø10
Cutter diameter range Ø24 Ø137 mm
Cutter diameter range Ø16 Ø50 mm
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Round inserts
Ø20
Cutter diameter range Ø25 Ø160 mm
Cutter diameter range Ø32 Ø160 mm
Ø16
Ø12
Ø6
Ø10
Ø8
Cutter diameter range Ø24 Ø137 mm
Cutter diameter range Ø10 Ø40 mm
Cutter diameter range Ø16 Ø50 mm
Cutter diameter range Ø16 Ø42 mm
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Round inserts Applications
MOULD
Material 1.2311, Seco material group
6 Cutter R217.29-0100-08.7A Insert RPKT1605M0T-M
18 T350M
CUTTING DATA n 450 RPM vc 142
m/min fz 0,65 mm/tooth vf 2015 mm/min ap 3
mm
Tool life 120 min
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Round inserts Applications
TURBINE BLADE
Material X20Cr13, Seco material group
5 Cutter R217.29-0050-06.5A Insert RPHT1204M0T-M
08 T350M
CUTTING DATA n 1783 RPM vc 280
m/min fz 0,4 mm/tooth vf 3600 mm/min ap 3 mm
Tool life 60 min
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ITS THE SMALL THINGS THAT COUNT
The widest tool range on the market
SECO MINIMASTER
Small diameter replaceable end milling system
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Minimaster
Minimaster for 3D-milling is available in 2- and
3-flute versions. The 3-flute version improves
the productivity with higher feed rates. The
2-flute version minimizes the risk of vibration.
A unique end milling system combining different
solutions, offering optimum accessibility in
combination with maximum stability and security
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Minimaster shanks
Insert diameter range Ø6 Ø20 mm
Big variety of different shanks makes it possible
to always find the right combination for your
application
Holders in steel and in vibration damping high
density material
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Minimaster inserts
Insert diameter range Ø6 Ø20 mm
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Minimaster
With Minimaster you can always find a solution
for almost every application Minimaster is a
stable and rigid system and there is always a
combination to minimize the overhang, and get
maximum stability
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Minmaster Excel
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THERE ISNT A DEPTH WE CANT REACH
Discover SECOs
PLUNGING TOOLS
Plunge milling is a modern, highly productive
method for high metal removal rates
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Plunging tools
Under normal conditions, a large overhang
automatically means that cutting data must be
reduced to prevent deflection of the tool, often
leading to vibrations, poor surface finish and
inferior dimensional accuracy
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Plunging tools
SECO has the most comprehensive standard range of
milling cutters intended exclusively for plunge
milling
Plunge milling cutters are intended for roughing,
semi-finishing and finishing
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Plunging tools
R217/220-79-12 with SCET12-inserts are intended
for roughing operations
Diameter range Ø32 Ø200 mm
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Plunging tools
R217/220.79-16 with AP16-inserts are intended for
semi-finishing operations
Diameter range Ø40 Ø125 mm
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Plunging tools
Diameter range R217/220.79-XO12 Ø25 Ø63 mm
R217/220.79-XO12 with XO12-inserts and R217.79-09
with XO09-inserts are intended for finishing
operations
Cutters with XO-inserts can be used for both up-
and down-copying
Diameter range R217.79-09 Ø20 Ø50 mm
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Plunging tools
Minimaster plunge milling inserts also available
in diameter range Ø6 Ø16 mm
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Plunging tools
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16000 POSSIBLE COMBINATIONS
with
COMBIMASTER
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COMBIMASTER
16000 combinations
Without any competition Seco Tools has the widest
range of this kind of combination system
Perfect for selecting highest stability for the
necessary accessibility in very different
3D-milling applications
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COMBIMASTER
Highest stability and reduced overhang

• Reduced overhang compared to standard Weldon
  shank
• Longer access length
• Highest stability and precision improved

Overhang
Overhang
Acess length
Acess length
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COMBIMASTER
16000 combinations
HSK32E/40E/50E/40A-100A BT/CV/DV/40/50 - DIN - CAT
Cyindrical/Weldon - Morse Taper Cylindrical
Adapters Extensions Reducers Shrink-fit
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SHRINKED TO FIT
EPB SHRINKFIT TECHNOLOGY
gives your tools a perfect fit
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EPB SHRINKFIT
A WIDE RANGE OF HOLDERS WITH THE BEST RIGIDITY
AND PRECISION ON THE MARKET
Advantages of shrinkfit include better
concentricity, better rigidity and more secure
clamping of the cutting tool
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EPB EasyShrink
The new EasyShrink 20 has a wide range of modules
to build up a device meeting any customised user
needs. Easy shrink thermal induction system
provides very quick cycle times and presetting
capabilities.
Ø3 Ø32 mm for carbide and heavy metal Ø6 Ø32
mm for steel and HSS
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EPB SHRINKFIT
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