CCW Plant Expansion

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CCW Plant Expansion CCW Piping
Thomas F. Joos, PE Lead Civil/Structural
Engineer CFAC Review March 10-11, 2009
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Outline

• CCW Plant Expansion (WBS 1.05.03.04)
• Construction Package Scope
• Construction Package Schedule
• Construction Package Management/Oversight
• CCW Piping (WBS 1.05.03.05)
• Construction Package Scope
• Construction Package Schedule
• Construction package Management/Oversignt

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CCW Plant Expansion

• Scope (WBS 1.05.03.04)
• Five (5) bay expansion to the existing CCWF
  (B-0600),
• Central Chilled Water (CCW) Plant expansion
  shared between NSLS-II and BNL
• NSLS-II share is 3 bays two chillers-
• Expansion of the CCW Pump House (B-0600A) by five
  (5) pump bays
• Installation of two (2) 1,250-ton electric
  centrifugal chillers associated pumps
• Addition of two (2) cooling tower cells (cooling
  tower basin construction for 5 cells)
• Addition to existing electrical substation
• Associated electrical, mechanical, HVAC
  infrastructure and site work.

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CCW Plant Expansion

• Construction Package Schedule Baseline CWE
• Bid Package available (design pkg) 12/10/08 11/1
  9/08(A)
• Bid Solicitation (IFB in DOE review) 1/29/09 3/1
  3/09
• Bids Returned 3/3/09 4/26/09
• Contract Award 4/28/09 5/29/09
• Notice to Proceed (Construction
  Start) 6/4/09 7/06/09
• Construction Complete (Beneficial
  Occupancy) 3/24/11 1/31/11
• Operations (CCWF added capacity
  available) 3/24/11 2/28/11
• Procurement process is lagging by 1 month but
  have 3 months float before CCW is needed

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CCW Plant Expansion

• Construction Package Management/Oversight
• Design
• Design by Giffels Partnership (consultant A/E)
• Design management by BNL Energy Management
  Division (EMD)
• Design review by NSLS-II
• Procurement
• Bid solicitation by BNL Procurement Property
  Management Division (PPM) with BNL Modernization
  Program Office (MPO) ()
• Review by NSLS-II ()
• Construction
• Construction management/oversight by BNL MPO ()
• Review by NSLS-II ()
• - These activities performed in accordance with
  a CCW Expansion Project Management Plan to be
  issued by NSLS-II

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CCW Plant Expansion
North
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CCW Plant Expansion
North
3 Additional Bays 2 Chillers for NSLS-II
New
Existing
2 Additional Bays for BNL
B-600 Operating Floor Plan
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CCW Piping

• Scope (WBS 1.05.03.04)
• New 24 diameter CCW Supply, 24 diameter CCW
  Return 3 diameter Compressed Air piping
• New piping extends between the existing CCW/CA
  mains on Rochester Street to a point at the edge
  of the NSLS-II Ring Building Construction site
• Total distance of approximately 1,100 feet
• Includes all excavation/backfill, valves,
  appurtenances and connections to existing CCW and
  CA mains and site restoration.

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CCW Piping

• Construction Package Schedule Baseline CWE
• Bid Package Ready 2/26/09 3/23/09
• Bid Solicitation 4/20/09 4/17/09
• Bids Returned 5/4/09 5/08/09
• Contract Award 6/1/09 5/22/09
• Notice to Proceed (Construction
  Start) 6/29/09 6/19/09
• Construction Complete 12/31/09 12/18/09

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CCW Piping

• Construction Package Management/Oversight
• Design
• Design by Giffels Partnership (consultant A/E)
• Design management by BNL Energy Management
  Division (EMD)
• Design review by NSLS-II
• Procurement
• Bid solicitation by BNL/ NSLS-II PPM
• Construction
• Construction management/oversight by NSLS-II

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CCW Piping
North
B-0452
Upton Gas Station
Existing CCW/CA Mains (Rochester Street)
CCW Piping Plan Part 1
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CCW Piping
Existing Drainage Swale Culverts
North
Interface with Ring Building Piping
Intersection Rowland St. Groves Street
CCW Piping Plan Part 2