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Guided Wave UT Inspection of Cased Crossings

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Title: Guided Wave UT Inspection of Cased Crossings


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Regulatory UpdateAN SGA WEB CONFERENCEMarch 7,
2008 900 AM to 1030 AM ET
3
Regulatory Update March 7, 2008 930 AM to
1130 AM CT
Mike Grubb SGA (972) 620-4022 mgrubb_at_souther
ngas.org
Natalie Corey CTN (205) 985-7871
coreyn_at_bellsouth.net
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MODERATOR Beverly Melchisedech, CenterPoint
Energy (beverley.melchisedech_at_centerpointenergy.co
m)
6
  • Public Awareness
  • Presenter Blaine Keener, PHMSA (CATS)
    (blaine.keener_at_dot.gov)
  • Update from the Feb. 20, 2008 public meeting
  • Audit (Clearinghouse - status)

7

U. S. Department of Transportation
Pipeline and Hazardous Materials Safety
Administration
www.dot.gov
8
Summary of Clearinghouse Results
PHMSA Public Meeting onPublic Awareness
Programsfor Pipeline OperatorsFebruary 20,
2008Houston, TXPresented by Blaine Keener

9
Clearinghouse Advisory Bulletin
  • Published June 16, 2006 and requested submission
    of Written Programs by October 8, 2006
  • 8 States decided to conduct independent Written
    Program reviews
  • CT, DC, IL, MD, MT, SD, VA, WY
  • Review Criteria for the Clearinghouse were
    developed jointly by National Association of
    Pipeline Safety Representatives (NAPSR) PHMSA
  • Central Clearinghouse conducted an initial review
    of Written Programs with feedback to the
    jurisdictional pipeline safety agency(ies)

10
Clearinghouse Submittals
  • Required information
  • OpID
  • System Types Regions / States of Operation
  • Documents comprising the Written Public Awareness
    Program
  • Submittal confirmation e-mails sent to operator
    and jurisdictional agency(ies)
  • All submittal information stored in Public
    Awareness Program Database (PAPD)

11
Which Operators Required to Submit?
  • Gas Distribution (GD), except for Master Meter
    Operators and certain Propane Operators
  • All Gas Transmission (GT) Hazardous Liquids
    (HL) Operators
  • All Gathering (Gath) Operators
  • PHMSA tracked submissions against the set of
    operators who submitted CY 2005 Annual Reports

12
ProgramsSubmitted
  • 1,568 Programs covering 1,961 Operators
  • Vast majority of Programs covered systems
    jurisdictional to State Pipeline Safety Programs
  • 1,082 Programs for GD All systems in AK and
    some in CA VA jurisdictional to OPS
  • 568 Programs for GT / HL 136 Programs covered
    systems jurisdictional to OPS
  • 144 Programs for Gathering

13
ClearinghouseReview
  • GD Program reviews began 10-2006
  • GT/HL Gath Program reviews began 1-2007
  • Operators were sending Awareness Materials to
    stakeholders during the Clearinghouse review of
    the Written Programs
  • Awareness Materials being sent to stakeholders
    were not reviewed by the Clearinghouse
  • Clearinghouse closed 10-2007

14
Review Criteria
  • RP 1162 Structure
  • Management Support Personnel Roles
  • Implementation Audit
  • Effectiveness Evaluation
  • Communication for all Audiences
  • Methods
  • Frequencies
  • Messages
  • Supplemental Elements

15
Results fromthe Clearinghouse
  • Aspects of Written Program that differed from
    recommendations in RP 1162 recorded as a
    Deviation in the database
  • Supplemental elements implemented recorded
  • Jurisdictional agency(ies) e-mailed summary of
    Deviations and Supplementals implemented
  • OPS CATS Managers working with Operators to
    resolve Deviations

16
DeviationStatistics
17
Gas DistributionDeviations
  • 41 Damage Prevention messages to
    Affected Public
  • 36 Pipeline purpose reliability to
    Affected Public
  • 32 Awareness of hazards and preventive
    measures undertaken to Affected Public
  • 30 How will messages be delivered to
    Affected Public

18
Gas DistributionDeviations (cont)
  • 34 How will messages be delivered to
    Excavators
  • 32 How will messages be delivered to
    Emergency Officials
  • 18 How will messages be delivered to
    customers of the gas company
  • 17 Frequency of messages to customers
    of the gas company

19
Gas DistributionDeviations (cont)
  • 4 Frequency of messages to Emergency
    Officials
  • 5 Frequency of messages to Local
    Public Officials
  • 6 Frequency of messages to Excavators
  • 7 Emergency preparedness communications
    to Emergency Officials
  • 7 Frequency of messages to Affected Public

20
Gas Trans Haz LiqDeviations
  • Nuisance Deviations generated by Poorly
    Structured Questions on Pipeline Location
    Information
  • Do baseline awareness materials to Affected
    Public, Emergency Officials Local Public
    Officials include Pipeline location information
    (description of the purpose of pipeline markers
    and the information on them)?
  • Pipeline location information recommended
    inTable 2-1 of API RP 1162 to be part of
    theWritten Program
  • Description of the purpose of pipeline markers
    and the information on them to be included
    inAwareness Materials

21
Gas Trans Haz LiqDeviations (cont)
  • 70 Process procedure to determine
    implementation of Supplemental Elements in
    High Consequence Areas (HCA)
  • HCA supplemental enhancements, as described in RP
    1162, meet the ASME B31.8S external
    communications requirements for GT Integrity
    Management Programs
  • 36 of GT/HL Programs implement Supplemental
    Elements in response to HCAs

22
Gas Trans Haz Liq Deviations (cont)
  • 54 Availability of list of pipeline operators
    through NPMS to Affected Public
  • 37 Pipeline purpose and reliability to
    Affected Public
  • 35 Awareness of hazards and prevention
    measures undertaken to Affected Public
  • 38 How will messages be delivered to
    Emergency Officials

23
Gas Trans Haz Liq Deviations (cont)
  • 34 Pipeline purpose and reliability to
    Excavators
  • 34 One-call requirements to Local
    Public Officials
  • 34 Member of all appropriate One Call
    Centers
  • 33 Awareness of hazards and prevention
    measures undertaken to Excavators

24
Gas Trans Haz Liq Deviations (cont)
  • 13 Frequency of messages to Emergency
    Officials Local Public Officials
  • 14 Frequency of messages to Affected Public
  • 16 One-call requirements to Excavators
  • 16 Leak recognition and response to
    Affected Public
  • 16 Emergency Preparedness Communications
    to Emergency Officials

25
Gathering Deviations
  • 88 Copies of materials provided to Affected
    Public and Emergency Officials to
    Local Public Officials
  • 68 General location and purpose of gathering
    pipeline to Excavators
  • 60 Specific description of products
    transported and any potential special
    hazards to Emergency Officials

26
Gathering Deviations (cont)
  • 52 General location and purpose of gathering
    pipeline to Local Public Officials
  • 51 Gathering pipeline location and purpose
    to Emergency Officials
  • 50 Prevention measures undertaken to
    Excavators
  • 44 How will messages be delivered to
    Emergency Officials

27
Gathering Deviations (cont)
  • 15 Frequency of messages to Local
    Public Officials
  • 17 Frequency of messages to Excavators
  • 19 Frequency of messages to Emergency
    Officials
  • 20 Frequency of messages to Affected
    Public

28
All ProgramsDeviations
  • 82 Process procedure to determine
    implementation of Supplemental Elements in
    response to Third-Party Damage
  • Significant Incidents Caused by Excavation Damage
    from 2002-2006
  • HL 14 Incidents, 63 Fatalities, 16 Injuries
  • GT 13 Incidents, 80 Fatalities, 23 Injuries
  • GD 37 Incidents, 28 Fatalities, 32 Injuries
  • 17 implemented Supplemental Elements in response
    to Third-Party Damage

29
All ProgramsDeviations
  • 82 Process procedure to determine
    implementation of Supplemental Elements
    in response to factors other than Third-Party
    Damage and HCAs
  • 55 Effectiveness Evaluation every 4 years
  • 51 Management Statement of Support
  • 50 Annual audit of Program to ensure
    developed and implemented according to
    the guidelines in RP 1162

30
Summary of Summary
  • New aspects of public awareness resulted in the
    highest percentage of deviations
  • All Programs supplemental elements,
    effectiveness evaluation, implementation audit
  • GD GT/HL messages to Affected Public
  • Gathering pipeline location and purpose to
    various audiences

31
Revising MessagesNPMSwww.npms.phmsa.dot.gov
  • April 2007 changes to the National Pipeline
    Mapping System (NPMS)
  • Public access to maps within a zip code,
    including attributes such as operator name,
    product, and operator contact
  • Local Public Officials and Emergency Officials
    can get electronic data layer AND add this layer
    to their own GIS
  • Operator messages about NPMS should be modified
    to reflect new capabilities

32
Revising Messages811www.call811.com
  • National Call Before You Dig number went live
    May 1, 2007
  • Market research demonstrates homeowners often
    dont make the call
  • CGA DIRT report of CY 2004 and 2005 shows 31 of
    damages and near misses have a root cause of No
    Notification to One-Call Center
  • 811 should have a prominent role in Public
    Awareness Programs.

33
Revising MessagesPipeline Emergencies
On-Linewww.pipelineemergencies.com
  • National Association of State Fire Marshals
    (NASFM) first responder training curriculum
    completed January 2005
  • On-line version scheduled for release March 2008
  • Seven sessions
  • Designed for pipeline safety awareness and as
    promotional piece for full curriculum
  • Operators encouraged to provide the on-line
    version link to Emergency Officials

34
Questions ???
Summary of Clearinghouse Results
  • blaine.keener_at_dot.gov
  • 202-366-0970

35

U. S. Department of Transportation
Pipeline and Hazardous Materials Safety
Administration
www.dot.gov
36
  • Distribution Integrity Management Programs
  • Presenter Mike Beatty, South Carolina Electric
    Gas - a SCANA Company (mdbeatty_at_scana.com)
  • Member SGA DIMP Interest Group Committee
  • Regulatory update
  • What can operators be doing now?
  • Resources
  • GPTC document
  • SGA discussion document
  • Phase 1 ReportSGA
  • SGA DIMP Round Table - July 23/24, 2008 -
    Atlanta

37
Distribution Integrity Management Program
  • Blaine Keener - Pipeline Hazardous Materials
    Safety Administration (PHMSA)
  • Phil Bennett - American Gas Association (AGA)

38
Expected Timeline
  • Proposed NPRM - April, 2008
  • Trade Association Meetings - March to June, 2008
  • Comments Due on NPRM- June 30, 2008
  • Final Rule - April, 2009
  • Operators integrity plans developed by- April,
    2010
  • Operators implement integrity plans - October,
    2010

39
What Can We Be Doing Now?
40
Excess Flow Valves
  • Congress passed PIPES Act in 2006 mandating the
    installation of EFVs as of June 1, 2008.
  • After June 1, 2008, EFVs must be installed
  • New/replacement services lines serving single
    residential customers
  • Operating pressure gt 10 psig
  • If contamination will not prevent proper
    operation
  • If EFV in size required is commercially available
  • Rule may not be promulgated by June 1, 2008

41
Excess Flow Valves contd
  • EFV Considerations
  • Implementation
  • Timeline
  • Training
  • OM Manual revisions
  • Application / Sizing Considerations
  • Location
  • Testing / Purging / Resetting
  • Turning on / off Meters
  • Record keeping
  • Service Cards
  • CIS
  • GIS
  • Leak Reports
  • Customer Load increases

42
The anticipated 7 key elements
Distribution pipeline operators, regardless of
size, shall implement a system-wide integrity
management program including seven key elements,
namely that each operator
  • Develop and implement a written integrity
    management plan. Between April 2009 and April
    2010
  • Know your infrastructure.
  • Identify threats, both existing and of potential
    future importance.
  • Assess and prioritize risks.
  • Identify and implement appropriate measures to
    mitigate risks.
  • Measure performance, monitor results, and
    evaluate the effectiveness of its programs,
    making changes where needed.
  • Periodically report a limited set of performance
    measures to regulator(s).

43
Threats
  • The categories of threats to be considered should
    include the eight threats identified by PHMSA in
    the Annual Distribution Report
  • PHMSA Form 7100.1-1 as Cause of Leaks in Part
    C
  • Excavation
  • Other outside force
  • Natural Forces
  • Incorrect Operations
  • Equipment
  • Corrosion
  • Material or welds (construction)
  • Other

44
Threats contd
  • Threats are
  • Damages
  • Failures
  • Damages and Failures may or may not result in a
    leak.
  • Leak Management is a key part of addressing
    Threats

45
Threats contd
  • Mechanical Damage by 1st, 2nd, or 3rd Party is
    the Major Threat.
  • Consider
  • Hits per 1000 locates.
  • Break this down into hits with tickets without
    tickets
  • Adding/gathering root cause analysis
  • Locator QA/QC
  • Enforcement and Damage Recovery
  • Develop metrics to evaluate performance

46
Consider other supporting programs
  • Internal programs
  • 1162 Public Awareness programs
  • Operator Qualifications programs
  • Locating (In-House or Contractor)
  • GIS or Maps/Facility
  • External Programs
  • One call
  • Common Ground Alliance

47
SGA - Assisting its members
  • Once a proposed DIMP rule is published in the
    Federal Register
  • Develop/Implement a Web Conference for the
    purpose of educating members on key concepts of
    the Rule. Depending on interest, this may be a
    face to face meeting/workshop.
  • Prepare and file consensus comments if directed
    by the Distribution Operating Section Managing
    Committee.
  • Once a final Rule is published, or sufficient
    information is known about the Rule
  • Sponsor a face-to-face meeting when rule is
    issued to educate membership and provide a forum
    for the exchange of ideas and concepts.
  • Develop/Implement a survey to define current
    practices
  • Develop/Implement Web Conference on the 7
    elements
  • Measure interest in the development of a
    compliance framework document. Members might
    collaborate by committee (offer subject matter
    experts), or seek outside resources (share
    expenses for this service).
  • Support the Guidance process of GPTC and
    American Public Gas Association (APGA)

48
Resources
  • Gas Piping Technology Committee (GTPC) Guidance
    Document
  • APGA Plan SHRIMP Simple, Handy, Risk-based,
    Integrity, Management, Plan
  • SGA DIMP Interest Group web page
  • http//www.southerngas.org/DISTRIBUTION-OPERATION
    S/DistributionIntegrityManagementProgramsDIMP.htm
  • On this page you will find
  • SGA DIMP Discussion Document
  • Phase 1 Report
  • Information on the SGA DIMP Round Table scheduled
    July 23/24, 2008 at the Distribution Conference
    in Atlanta

49
Resources
  • Please contact any member of the steering
    committee for further information
  • Mike Beatty, Manager, Engineering Construction,
    South Carolina Electric Gas Company
  • Craig Hoeferlin, Vice President, Operations,
    Laclede Gas Company
  • Phillip Murdock, Director, Asset Management,
    Atmos Energy
  • David Cicoria, Manager, Systems Operations,
    Columbia Gas of Virginia, a Nisource Company
  • SGA contacts
  • Mike Grubb, Staff Executive, SGA
  • Fraser Farmer, Staff Executive, SGA

50
  • Texas Railroad Commission - Notice of Proposed
    Rulemaking
  • Presenter Phil Bennett, AGA (pbennett_at_aga.org)
  • Risk-based leak inspection program
  • Leak grading and repair
  • Mandatory removal and replacement program

51
Operator Qualifications Presenter Mike
Burkhart, Nicor (mburkha_at_nicor.com)
52
Plastic Pipe Presenter Richard Sanders, PHMSA
(Richard.Sanders_at_dot.gov)
53
  • Gas Control
  • Presenter Karen Butler, Community Assistance and
    Technical Services (Karen.Butler_at_dot.gov)
  • Prevention Through People
  • Recommended Practices
  • Control Room Fatigue

54

U. S. Department of Transportation
Pipeline and Hazardous Materials Safety
Administration
55
Control Room Management Community Assistance
and Technical Services Karen Butler 2008

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  • THANK YOU!

58
Project Drivers
  • Advisory Bulletins
  • Accident/Incident/SRCR/Complaints/Inquiries
  • Pipeline Safety Improvement Act of 2002
  • Study Control Room operations to enhance
    pipeline safety
  • Provide Report to Congress
  • NTSB
  • SCADA Safety Study and Recommendations
  • Most Wanted Fatigue/Hours of Service
  • PIPES Act of 2006 (Sections 12, 19, 20)
  • Establish human factors management plan
  • Reduce risks associated with human factors
  • Program to assure safe operation of pipelines
  • NTSB Recommendations on Displays, Alarms and
    Training
  • Accident/Incident form changes on Fatigue by
    Dec. 31, 2007
  • Issue regulations by June 1, 2008

59
Enterprise Approach Key Information Resources
  • Cross-section of Pipeline Operators
  • Pilot Operators
  • Comparative Industries
  • Focus Group
  • Public Workshops
  • Technical Publications
  • Pipeline Modeling SCADA Vendors
  • Established Research
  • NTSB
  • PHMSA data

60
Pilot Project Field Survey Topics
  • Operator System Overview, Control Room Tour
  • Process Steps for Controller Development and
    Qualification
  • Controller Operating Logistics and Experience
    Base
  • OQ Implementation Resources
  • Task Identification
  • Candidate Selection
  • Initial Training
  • Computer Modeling and Operations Support Systems
  • Qualification
  • Ongoing Controller Performance Monitoring
  • Re-Qualification
  • Qualification Revocation and Restoration
  • Root Cause Analysis and Feedback
  • Global Metrics
  • SCADA Controller Operations Interface
  • SCADA System Design/Configuration
  • Alarm Configuration, Management and Operations
  • Security and Access Control
  • Controller Interview
  • Control Management Interview
  • Management of Change
  • Ancillary Procedures, Systems and Work
    Environment
  • Administrative Support and Records Management
  • Upcoming Systems and Procedure Changes

61
Field Survey Visits Including Pilot Operators
  • Operator Type Mileage
  • ----------------------------------- ----------- --
    -----------------
  • Pacific Gas Electric GT/LDC 6300 / 38000
  • Buckeye Partners HL 4500
  • Colonial Pipeline HL 5571
  • Gulf South Pipeline GT 7500
  • Puget Sound Energy LDC 12000
  • Brenham Mun. Gas LDC 208
  • Olympic Pipeline HL 400
  • Koch Pipeline HL 8500
  • Atlanta Gas Light LDC 30000
  • Enbridge Pipelines HL/GT 50000
  • New Jersey Natural GT/LDC 208 / 6000
  • IEC/Penn Power Light HL/GT 86
  • Philadelphia Gas Works LDC 3000
  • Magellan HL 10220
  • ChevronTexaco HL 8139
  • Duke Energy Gas GT 11816
  • Alyeska Pipeline HL 800

62
Comparative Industries
  • FAA, Air Traffic Controllers and Pilots
  • FRA, Railroad Engineers and Dispatchers
  • Nuclear, Plant Operators
  • Electric Energy Grid, Network Operations
  • OSHA and EPA Procedures

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Enhancement Areas
  • Roles Responsibilities
  • Shift Change
  • Fatigue Awareness Mitigation
  • SCADA Displays
  • Alarm Management
  • Change Management
  • Controller Qualifications
  • Operating Experience
  • Validation

65
Other Areas Mentioned
  • Planning events to enhance communication between
    other modes of transportation regarding control
    room lessons learned
  • Sponsoring workshops for pipeline operators to
    share best practices
  • Encouraging the development of consensus-based
    best practices to promote controller success
  • Initiating a research and development project to
    establish a web-based generic simulation tool to
    help train controllers of smaller pipeline
    operators

66
Safety Pyramid
Serious Failure
Reportable
Significant and Minor Events
Un-reportable
Intervention by Controllers, other Personnel
or Safety Systems
Recorded
Near Miss, Identified
Un-recorded
Near Miss, Undetected
Control Room Management processes can help assure
that developing situations dont climb the
pyramid to become Significant Events or Serious
Failures
67
Conceptual Pipeline CRM Risk Matrix--- Risk
derived from monitor and control ---Red
indicates higher risk, Yellow indicates lower
risk
Matrix coding principally represents the
combination of frequency and consequence of
pipeline upset conditions and failures, where CRM
may be a contributing factor
68
Current Industry Efforts and Resources
  • Standards Currently Being Developed
  • CRM Standard by API
  • Alarm API Recommended Practice 1167
  • AGA Alarm Recommended Practice/Standard
  • Additional Efforts in Operator Qualifications

69
Existing Relevant Standards
  • Standards Existing or Previously in Development
    During Draft NPRM Stages
  • API RP1165 Recommended Practice for Pipeline
    SCADA Displays
  • EEMUA 191 A Guide to Design, Alarm Management,
    Procurement
  • (The Engineering Equipment and Materials
    Users Association)
  • ISA- SP18 Instrument Signals and Alarms
  • ASME/ANSI B31Q, Pipeline Personnel Qualification
  • API RP1118 Training and Qualification of Liquid
    Pipeline Controllers
  • API RP1113 Developing a Pipeline Supervisory
    Control Center
  • API 1164 Pipeline SCADA Security

70
CRM Rule-Making Status
  • NPRM to account for changes in 49 CFR 192, 193
    and 195
  • NPRM has been drafted Internal Review
  • Expected Release of NPRM Mid-Summer 2008
  • Performance Risk based approach
  • (similar to IMP)
  • Operators to address all applicable CRM risk
  • factors

71
  • http//dms.dot.gov
  • New Docket No. PHMSA-2007-27954
  • Old Docket No. RSPA-2004-18584
  • Simple search on 27954 or 18584
  • EXISTING CONTROL ROOM MANAGEMENT/CCERT
    INFORMATION

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QUESTIONS?Karen Butler816-329-3835
74
Questions Answers
  • Please send in your questions by
  • Q A chat
  • or
  • Raise your hand to ask an audio question

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