Title: CarbonPly Kit and Installation
1(No Transcript)
2Carbon-Ply Kit and Installation
3Validation of the Anomaly
4Application of DFRE (Dimensional Filling
Restoration Epoxy)
5Troweling and smoothing the DFRE
6DFRE Smoothed and Outline for Primer Done
7The Di-Electric Primer is Applied
8Carbon Fiber is Applied Hand Tight
9Carbon Fiber Wrapped and Ready for Mold
Installation
10Installation of the Steel Mold
11Properly Tighten the Mold
12Pre-Mixing of the Resin
13Mixing the Resin Components
14Adding Activated Resin
15Pressure Is Applied to the Mold
16Tied and Curing
17Mold Gaskets Are Removed
18Completed Repair
19Carbon-Ply Cross Section
Exothermic Resin
Carbon Fiber
Di-electric Primer
Pipe
20Carbon-Ply End Seal Cross-Section
Carbon Fabric
Exothermic Resin
Impervious Bond and Seal
Pipe
Di-Electric Primer
21Coating Application As Needed
22Completed Multiple Repairs In Close Quarters
23Carbon Ply - CRS
- Total time to install is approximately 1 hour.
- The system will then need between 1 to 2 hours to
fully exo-therm and cure. - Therefore time from beginning of installation to
being able to return to service is 3 hours.
24Cost Benefits of Carbon Ply - CRS
- Same day installation and return to service
- No exposure to aromatics.
- Simple installation
- Savings on personnel lt2,000USD based on a five
(5) man crew. - Lower risk of litigation by affected employees
- Less re-work due to errors.
2512.75Steel Sleeve vs. Carbon Ply - CRS
- 2 highly trained welders
- Time to install 4-8 hours.
- NDE 12 to 24 hours afterwards.
- Recoat
- One trained installer one helper.
- Time to install 3 hours.
- Visual examination only.
- Recoat adjacent area
26- CONTACT INFORMATION
- Henry E. Topf, Jr. Matt
Lewis - C.E.O.
President - 444 Slaughterhouse Rd. P.O. Box 1134
- Wellsboro, PA
Coldspring, TX - 16901
77331 - (570)-724-5888
(713)-304-7916