Welcome to Pro QMS

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Welcome to Pro - QMS
DSS Infotech International Nalin Chambers, 173
Dhole Patil Road Pune 411001. INDIA TEL
91-020-6122501 / 6120821 FAX [phone]
Email proqms_at_dss.co.in
Website http//www.dssinfotech.com/proqms.htm
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Agenda

• Why Process Quality Management
• Demands of Process Quality Management
• Philosophy
• Salient Features
• Reports
• Architecture
• Manufacturing line
• Pro-QMS approach
• Pro-QMS Flow of activity
• Core functionality
• Product Development
• Hardware requirements

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Why Process Quality Management ?

• Increasing focus on Quality being built into the
• Processes.
• Implementation of ISO 9000, QS 9000 quality
• standards
• Commitment to Total Quality Management (TQM).
• Focus on achieving Competitive advantage
• through Quality of Products and Services

contd
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Why Process Quality Management ?

• On-line use of statistical quality control
  techniques for
• assuring in process quality
• Quest for continuous improvement

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Philosophy

• Should fit into most manufacturing setups
• Facilitate specification of Quality Assurance
  Plan for a
• Component/Part
• On-line statistical quality control
• Instantaneous detection of non-conformities and
  visual
• indication of the same
• Facility for Operator self certification
• Facility for Supervisory control
• Data acquisition from digital measuring equipment
• directly

contd
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Philosophy

• Support of most of the regularly used measuring
• equipments
• Non-conformity management and disposal
• Calculation of cost of quality
• High ease of use and pleasure of use

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Salient Features

• Component/Part wise Quality Assurance Plans(QAP)
  are
• maintained on-line in a central database
• Operators may download the QAP for the required
• component onto their Workstation
• On-line data capture of quality parameter
  measurements
• by directly interfacing the digital
  measurement
• instruments to the system
• Continuous monitoring of data and display of
  warnings

contd
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Salient Features

• On-line generation and display of Histogram and
• control charts
• Facility for Supervisory monitoring of Quality
• Instantaneous detection of non-conformities and
  the
• disposal action for the same.
• Generation of Reports

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Reports

• History Charts
• Work Order Analysis
• Machine wise analysis
• Gauge calibration due during-----
• Gauge calibration Over due as on ----
• QAP summary
• QAP details
• Non conformity(ies)
• Disposal action (Datewise)
• Disposal action (Partwise)
• Internal rejection

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Architecture

• Client Server
• Open database connectivity

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Manufacturing Line
SUPERVISOR
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Pro-QMS Approach

• Create Central Database of Quality Assurance
  Plans
• for all components / parts.

Component 1
has many
Processes
have many
Quality parameters
Sampling
Data access
Limits
Charts
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Quality Assurance Plan

• Definition of Quality Assurance Plan
• Details of each part for which quality plan is
  required to be made
• Details of each process which is associated with
  a specific part.
• Each Part can have many processes, and each
  process can have many part parameters.
• Details of part parameter, its specifications and
  measurements.
• Specification control limits
• Sampling details
• Measuring instruments details
• Graphical display details

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Pro-QMS Approach
Initiate Work Order
Inherit QA parameters from database
Customize QA Plans
Load Job
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Pro-QMS Approach
Modes of Input
Manual
Automatic
Electronic probes
Electronic weigh balance
Digimatic Mitutoyo instrument
Key Board
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Pro-QMS Flow of Activity
Work Order
WO QAP
Job Creation
Scrap
Local Monitor
Sort
Rework
Measure
Repair
Yes
Readings out of limits ?
Special Release
Decision
Non conformity Analysis
Charts
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Flow

• Prepare Work Order
• Inherit Quality Plan
• Configure the quality plan for the work order
• On line data acquisition/ monitoring
• Provides Interface for On-line data acquisition
  from the following input device
• Electronic probes
• Digimatic Mitutoyo instruments
• Electronic weigh balance
• Keyboard

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Analysis

• Analysis
• Can have immediate display of charts (after
  entering quality data)
• Following types of charts are available
• Variable
• Histogram, X bar R, X bar S, Pre-Control, X-Chart
• Attributive
• Pn Chart, P Chart, C Chart, U Chart

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Pro-QMS Approach

• Display control charts histogram

Attributive
Workstation
Database of QAP
Analysis
Server
Variable
XBar-SChart
Pre-control
Histogram
XBar-RChart
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Non Conformity Management

• On line Non-Conformity Management
• On line detection of deviations
• Recording of non conformities
• Disposal action, corrective action, preventive
  action, follow-up of preventive action
• Facility for initiating and tracking each
  Corrective Action along with Root Cause for
  each non-conformity
• Recording of disposal action
• Scrap, Sorting, Re-work, Repair, Special Release
• Recording of corrective action
• Link to Solutions Prosper for further analysis

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Product Development

• Philosophy
• Client Server architecture
• Core functionality of the system in one
  executable file
• Development Environment
• Visual Basic 6.0 as front end
• Access is default database
• (User can use any of the following databases
  Oracle, Informix, Sybase, SQL-Server)
• Deployment Environment
• Windows 95/98/NT

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Hardware Requirements

• Pentium 200 mhz or higher
• VGA 800x600 or higher resolution monitor
• 32MB or more RAM
• Microsoft Windows 95/98
• Microsoft Internet explorer version 4.01 or later
• Microsoft Access for (single user)
• Microsoft Windows NT 4.0 network (Windows NT
  server Windows 95/98 clients) for Multi-user
  systems
• Oracle 7.3 or later, SQL server 6.5 or later,
  Access 7 or later
• PMDI-8,PMDI-1 for Mitutoyo type instrument
  interface
• SMUX for multiple serial port based instruments
  interface

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Thank You For Viewing Our Presentation
DSS Infotech International Nalin Chambers, 173
Dhole Patil Road Pune 411001. INDIA TEL
91-020-6122501 / 6120821 FAX [phone]
Email proqms_at_dss.co.in
Website http//www.dssinfotech.com/proqms.htm
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