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Title: To be a Company of


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2
VISION
To be a Company of global repute in Aluminium
Sector
MISSION
To achieve growth in business with global
competitive edge, providing satisfaction to the
customers, employees, shareholders and community
at large.
3
National Aluminium Company Limited
was incorporated in 1981, as a Public Sector
Company, under the Ministry of Mines.
  • The total Capital Cost of Rs. 2408 crore was
    funded through
  • Govt. of India contribution Rs
    1289 crore
  • Euro-dollar loan from
  • a consortium of International Banks Rs
    1119 crore

4
LANDMARK EVENTS
  • Foundation-stone laid by Late Smt. Indira Gandhi
    March 1981
  •  
  • Commissioning of the Units September 1985 -
    March 1987
  •  
  • Commencement of Aluminium Sale May 1987
  •  
  • Commencement of Alumina Export January 1988
  •  
  • London Metal Exchange Registration May 1989
  • Dedicated to the Nation by Late Shri Rajiv
    Gandhi June 1989
  • Achieved Zero-debt Status September 1998 
  • Equity capital restructured
  • from Rs.1288.62 crore to Rs.644.31 crore
    March 1999

5
EXPANSIONS UNDERTAKEN
  • Nalco has implemented a major capacity expansion
    project of Rs 3700 crore funded through
  • Internal accruals Rs 3400 crore
  • Loans Rs 300 crore

Bauxite December 96 December 99 From
24,00,000 tpa to 48,00,000 tpa Alumina December
96 March 01 From 8,00,000 tpa to 15,75,000
tpa Aluminium February 98 June 04 From
2,30,000 tpa (scheduled) to 3,45,000 tpa
Power February 98 February 04 From 720
mw to 960 mw
6
SALIENT FEATURES
  • Advanced Technology (Sourced from Pechiney,
    France)
  • Integrated Operations
  • Captive Resources
  • World Class Products
  • International Linkages in Technology Market
  • Well-trained Manpower
  • Sound Financial Management
  • Care for Ecology Environment
  • Self-funded Expansions
  • Expertise in Project Management

7
LOCATIONS
New Delhi
Jaipur
o
Kolkata
F
o
Angul
Paradeep
Bhubaneswar
Silvasa
F
Damanjodi
Mumbai
o
Bhiwandi
Visakhapatnam
Registered Office Regional Offices Production
Centres Ports Bauxite Mines Stockyards
F
o
Bangalore
Chennai
8
BAUXITE MINES
  • Located on Panchpatmali Hills in Koraput
    district of Orissa
  • Fully mechanized open-cast mines, in operation
    since 1985
  • Serve feed-stock to Alumina Refinery
  • Ore transportation through 14.6 km long cable
    belt conveyor
  • 310 million tonnes deposit estimated

Initial Capacity 24,00,000
tpy Expanded Capacity 48,00,000 tpy
9
PRODUCTION OF BAUXITE in tonnes
Cumulative Production Since Inception 44.5
million tonnes
10
ALUMINA REFINERY
  • Located at Damanjodi in Koraput district
  • In operation since 1986
  • 3 production streams, each of 5.25 lakh tpy
  • 3x18.5 mw co-generation of power

Initial Capacity 8,00,000
tpy Expanded Capacity 15,75,000 tpy
One among the top ten alumina refineries in the
world
11
PRODUCTION OF ALUMINA in tonnes
Cumulative Production Since Inception 14.6
million tonnes
12
ALUMINIUM SMELTER
  • Located at Angul in Orissa
  • Integrated Casting Rolling facilities
  • Energy-efficient State-of-the-art Pechiney
    technology (France)
  • In operation since 1987

Initial Capacity 2,18,000 tpy Expanded
Capacity 3,45,000 tpy
13
PRODUCTION OF ALUMINIUM in tonnes
Cumulative Production Since Inception 31,07,000
tonnes
14
CAPTIVE POWER PLANT
  • Located close to Smelter
  • Captive rail system for coal transport from
    Talcher Coalfields
  •  Feeds uninterrupted power to Smelter
  • Connected to State Grid for sale of surplus
    power

Initial Capacity 600 mw Expanded Capacity
960 mw
15
POWER GENERATION in million units
Cumulative Production Since Inception 60,935
million units
16
PORT FACILITIES
  • Located on the inner harbour of Visakhapatnam
    Port
  • Mechanized storage and ship handling facilities
    for exporting
  • alumina and importing caustic soda
  • Capacity to store 75,000 tonnes of alumina and
    30,000 tonnes of
  • caustic soda
  • Can handle up to 1 million tonnes of alumina
    export per year

17
PRODUCTS
ALUMINA
ALUMINIUM METAL
  • Standard Ingots
  • Sow Ingots
  • Wire Rods
  • Billets
  • Cast Strips
  • Cold Rolled Sheets
  • Calcined Alumina
  • Alumina Hydrate
  • Speciality Aluminas Hydrates
  • Detergent Grade Zeolite

18
ROLLED PRODUCT UNIT100 Export Oriented Unit
  • Located close to the Smelter Plant at Angul
  • Acquired from IAPL in March 2000

Capacity 50,000 tpy Product Mix Aluminium
Alloy Coils Sheets Rolling Mills Completed
April 2002 Product Launched November
2002 Caster Commissioning Approval of revised
cost of Rs 398.36 crore awaited
19
GLOBAL MARKET
Alumina Export
USA Georgia Iran China Russia Australia Indone
sia UAE
Aluminium Export
Italy Bahrain Germany China Philippines Pak
istan Sri Lanka Nepal Bangladesh Myanmar Thail
and Malaysia Singapore Indonesia Hong
Kong Taiwan South Korea UAE
Japan Turkey USA Vietnam
20
EXPORT OF ALUMINA in tonnes
21
SALE OF ALUMINIUM in tonnes
22
EXPORT EARNING Rs in crore
23
SALES TURNOVER Rs in crore
24
PROFIT AFTER TAX Rs in crore
Provisional
1999-00 2000-01 2001-02
2002-03 2003-04
25
PRODUCTION TARGETS
26
SALES TARGETS in tonnes
27
MoU WITH MINISTRY OF MINES
  • YEAR SCORE GRADE
  • 1999-00 1. 42 Excellent
  • 2000-01 1.472 Excellent
  • 2001-02 1.50 Excellent
  • 2002-03 1.427 Excellent
  • 2003-04 1.452 Excellent
  • (expected)

28
RESEARCH DEVELOPMENT
The R D Centres at Angul and Damanjodi are
recognized by Ministry of Science and Technology,
Govt. of India
  • Thrust Areas
  • Process improvement
  • Energy conservation
  • Promotion of indigenous
  • technologies
  • Commercial utilization of
  • industrial wastes
  • Patents Granted 02
  • Process for Precipitation of Alumina
  • Hydrate with superior purity fineness
  • Preparation of Low Soda, High Alpha
  • Thermally Reactive Alumina
  • Patents Awaited 08

29
ENVIRONMENT POLICY
In recognition of the interests of the society in
securing sustainable industrial growth,
compatible with a wholesome environment, Nalco
affirms that it assigns high importance to
promotion and maintenance of a pollution-free
environment in all its activities.
30
ENVIRONMENT PROTECTION
  • Measures
  • Use of eco-friendly processes
  • Use of latest equipments and facilities
  • for treatment of emissions and effluents
  • Creation of green belts around mines, plants and
    facilities
  • Rehabilitation of mined out areas
  • Safe disposal of industrial wastes like fly ash
    and red mud
  • Dust suppression in mines and other material
    handling areas
  • Treatment and recycling of waste water

31
Human Resources as on 31.03.2004
Total 6702 SC/ST Representation 2312 Land
displaced persons 1655 Physically Handicapped
59 Women Employees 277
Every third employee is SC or ST
32
SOCIAL SECTOR ACTIVITIES
Thrust Areas
  • Rehabilitation of displaced families
  • Schemes for income employment generation
  • Rural drinking water supply
  • Rural roads communication
  • Development of Educational Institutions
  • Human Animal Health Care Programmes
  • Promotion of agriculture social forestry
  • Encouragement to sports, art culture
  • Development of public places heritage sites
  • Relief assistance during natural calamities

33
DIVIDEND Rs in crore
Total dividend payouts since beginning Rs
1490.93 crore
34
CONTRIBUTION TO PUBLIC EXCHEQUER Rs in crore
Through payment of taxes, duties, royalties,
dividends etc.
Cumulative Contribution since inception To the
Central Govt. Rs 4755.85 crore To the State
Govt. Rs 1133.27 crore
35

CORPORATE RECOGNITIONS
  • A Super Star Trading House
  • Registered with London Metal Exchange
  • All Production Units ISO 9002 ISO 14001
    Certified
  • A Mini Ratna PSU

36
AWARDS ACCOLADES
  • Indira Priyadarshini Vrikshamitra Award (1994)
  • Indira Gandhi Paryavaran Puraskar (2000)
  • CAPEXIL Export Awards for last 16 years
  • Top Export Award of EEPC for last 3 years
  • FIEOs Niryat Shree Award for last 2 years
  • Indira Gandhi Rajbhasa Award (1993 1995)
  • Environment Promotion Pollution Control Awards
  • from FIMI, FICCI Orissa State Pollution
    Control Board

37
2nd PHASE EXPANSION
Proposal for further expansion of production
capacities is under consideration of Govt. of
India
UNIT EXPANSION TO COST(in Rs) Bauxite
Mines 63,00,000 tonnes 72.27 crore Alumina
Refinery 21,00,000 tonnes 1258.02
crore Aluminium Smelter 4,60,000 tonnes 1609.41
crore Power Plant 1200 MW 1151.81 crore
Total Cost Rs 4091.51 crore
38
LOOKING AHEAD
Aluminium holds great promise in the industrial
development of the country, in view of
large-scale availability of bauxite and growing
demand for aluminium.
  • Further expansion of alumina and aluminium
    production
  • capacities
  • Tolling of alumina for production of metal in
    energy-
  • surplus countries and joint venture projects
    abroad
  • Setting up of export-oriented alumina refinery,
    based on
  • east coast bauxite
  • Manufacturing of inputs / raw materials like CP
    coke,
  • caustic soda, aluminium fluoride, coal tar
    pitch
  • Creation of production facilities for automobile
  • components and other value-added products

Nalco envisages
39
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