Modular Manifold System

1
Modular Manifold System

• The modular manifold system consists of multiple
  zone control modules with either a zone valve or
  circulator and a section of the supply and return
  manifold attached to each module. As the modules
  slide together with a double O ring connection,
  the supply and return manifolds are created,
  eliminating the need for much of the convention
  piping normally required in a multi-zone hydronic
  heating system.

2
(No Transcript)
3
Modular Manifold System

• Zone Valve Modules

4
Zone valve module castings
Inline pump module
Tee to connect return sections
Splice to connect supply sections
Zone Valve Module components
5
Inline pump module, two zone valve modules,
mounted on a combination bracket/electrical
raceway.
6
One pump module, one inline pump, and two zone
valve modules mounted on electrical bracket
7
Complete system with one pump module, one inline
pump, and four zone valve modules off a primary
loop
8
Complete system with one pump module, one inline
pump, and four zone valve modules off a primary
loop
9
Complete system with one pump module, one inline
pump, and four zone valve modules off a primary
loop
10
Modular Manifold System

• Zone valve modules using the
• Pro Press Connection

11
Conceptual zone valve module for using Pro Press
connection
12
Multiple modules can be connected with standard
Pro Press fittings
13
Deluxe version with isolation valves on zone
valve, balancing valve and thermometer well on
return port, and mounts on standard Uni-Strut
14
Two modules assembled and mounted on Uni-Strut
15
Two Pro Press Modules assembled
16
2 Pro Press Modules Assembled
17
Modular Manifold System

• Mixing Modules

The mixing modules are based on the same design
as the other modules with a section of supply and
return manifold built into the module for ease of
installation. The mixing portion was designed
around the Honeywell VC 6800 modulating control
valve and the V 135 Three way valve. The
following slides show different combinations of
valves and circulators for a complete mixing
module with no field piping required.
18
Cross Section of Mixing Module casting
19
Casting for a mixing module using V 135 Mixing or
Diverting valve and an inline pump module
20
Installing an inline pump module into the mixing
module casting
21
Complete mixing module using the V 135 valve and
the T 100 R sensor. Circulator is an in-line
module installed with the same O ring connection
as the supply and return splices
22
Complete mixing module with a VC 8631 modulating
control valve and an in-line pump module.
23
Mixing module casting with a cast in housing for
the circulator pump.
24
Complete mixing valve with a built in circulator
and a VC 8631 modulating control valve. Castings
also have provisions to mount modules to standard
uni-strut in seconds
25
This casting allows the use of any size or brand
of circulator to be used on this module
26
Complete mixing module using a common flanged
circulator and a VC 8631 modulating control valve
27
Four mixing modules take less than 19 of wall
space
28
(No Transcript)
29
(No Transcript)
30
(No Transcript)
31
(No Transcript)
32
(No Transcript)