2006 Harley Davidson Softail Service Repair Manual Instant Download

1
MAINTENANCE CHASSIS
2006 SOFTAIL SERVICE MANUAL The information in
this Service Manual applies to all 200s sonail
models.
EN
FUEL SYSTEM
ELECTRIC STARTER
DRIVE TRANSMISSION ELECTRICAL FUEL INJECTION
APPENDIX
2
TABLE OF CONTENTS
Page No.
Page No.
SECTION 1MAINTENANCE

• 1.6 Brakes........................................
  ...
• Fluid Inspection...............................
• Rear Brake Pedal...........
• 1-1 Pedal Height ... . ...... ........ ..
• 1-1 Pedal Lubrication ........................
• 1 Pedal Pad ...... 1-1
• 1.7 Bleeding Brakes ..... ...................
• 1-1 General ......................................
  ....
• 1-1 Procedure ........................ ...........

1-16 1-16 1-17 1-17 1-17 1-17 1-18 1-18 1-18
1.1 General.......................................
... Et afe n e a Nng Ma Iecanc e.........,.......
...........I .... Shop Practices .. Repair
Notes.............. ................,...........,.
.,.......... Safety ............. Removing Parts
. .......,........................................
..
Cleaning Disassembly and Assembly.................................. 1-2 1-2 1.8 Brake Pads and Discs ................. 1-19
Repair and Replacement Procedures ........ . . ... 1-2 Inspection.................................................................. 1-19
Hardware and Threaded Parts ............................. 1-2 Brake Pads . ... ..... ......... .. 1-19
Wiring, Hoses and Lines....................................... 1-2 Brake Disc Thickness . 1-19
Instruments and Gauges ..... . ..... 1 -2 Brake Disc Lateral Runout and Warpage 1-19
Bearings 1-2 BrR e e Va ent ..................,.....,.................. 1-20
Bushings ............. .. 12 . a, Bda al e, 1-20
Gaskets 1-3 Front Bcake Caliper"AIlButFLSTSC/FXSTS . ..... 1-22

• Lip Type Seals..........................
  ...... 1-3
• O-Rings (Preformed Packings)......................
  . 1-3
• Gears...................... 1-3
• Shafts ...... 1-3
• Part Replacement................ ... 1-3
• Cleaning ....... 1-3
• Part Protection ........... ....................,.
  ............... .... 1-3
• Cleaning Process ... 1-3
• Rust or Corrosion Removal .........
  ........................ 1-3
• Tool Safety ............. ............. 1-g
• Air Tools .................. 1-3
• Wrenches ....... .................................
  ............ 1-3
• Pliers/Cutters/Prybars............................
  .. ............ 1-4
• Hammers ....... ...... . 1-4
• Punches/Chisels ..................................
  ................ 1-4
• Screwdrivers.. 1-4
• Ratchets and Handles ..... 1-4
• Sockets...........................................
  ...................... 1-4
• Storage Units........ . 1-4

• Tires and Wheels .........................
• Tires ...............................
• Tire Pressures (table) ..........
• Tire Replacement................... ..... ...
  Wheel Bearings...............
• Wheel Spokes .......
• Primary Chain ............................

1-23 1-23 1-23 1-24 1-24 1-24 1-25 1-25 1-26 1-26
1-28 1-28 1-30 1-30 1-31 1-31 1-32 1-32 1-32 1-32
1-32 1-32 1-33 1-34 1-34

• Primary Chaincase Lubricant...
• Changing Lubricant ...............................
  ....................
• Clutch .........................................
• Adjustment ..................
• Transmission Lubricant............
• Changing Lubricant ...............................
  ....................
• Rear Belt Deflection ..................
• Inspection.......................
• Rear Belt and Sprockets ...........
• General .....
• Cleaning .......................
• Inspection................... SpyClckets
  ............................
• Rear Belt ..
• Drive Belt Wear Analysis (table) ..............
• Suspension Adjustments .........
• Rear Shock Preload ...............................
  ...................
• Steering Head Bearings All But FLSTSC/FXSTS
  ..................................

1-11 1-11 1-11 1-11 1-11 1-12
1-35
1.5 Battery Maintenance.................... 1-13 Adjustment ....... 1-35
General ............................... 1-13 Bearing Adjustment (Fall-away).. 1-35
Battery Electrolyte Antidotes (table) ............. 1-13 Lubrication ..... 1-35
Disconnection and Removal..................................... 1-14
Installation and Connection ............ . 1-14
Inspection ,..........................,..................................... 1-15
Storage .. 1-J 5
3
Page Ho. 1.32 Troubleshooting ...................
...... 1-59
Page No.
1.18 Steering Head Bearings FLSTSC/FXSTS
..................................
Îef'nï' ... . . " ....... 1I.
1-3.6 1-36 1-36 1-36 1-37 1-3?
.. . ...................... ..... ... .. . .. .
.. ....
General .......... . Lubrication ............ .
. Adjustment................. FLSTSC
Mödels............... ..
Motör Does Not Operate or Does Not Turn Eng1ne
O Ø.rear
.. .............. . . .
... ... . ......
Engine Turns Over But Does Not Start .........
1-59 1-59
Starts Hard ...,.............. t SpaB PIPE Foul
FlepezttedMyt
... ............ .. .
FXSTS Models......... . .. ............. .
S ?S

• Rocker Bearings, FLSTSC/
• FXSTS ............................................
  .....
• InspectioN................................... .
  ..... ................ ..,.
• Front Fork Oil.............................
• Replacing Fork Oil ...... ........ ...
  .................. .
• Spark Plugs...................,............
• Inspecti.on............... .......... ... ... . .
  ... . .......
• Air Cleaner Filter........................

ttt 'ÏÏÏÏ.....
1-5o
1-39 1-39 1-41 1-41 1-43 1.-43 1-44 1-44 1-4.5 1-4
6 1-46 1-46 1-46 1-47 1-47 1-47 1-48 1-49 1-49
or Detonation (Knock or Pings) ttttttt
0 erhe to
16 1-60 1-60 1 t6
Völv'e Train Noise ........ ... ............... .
. Excessive Vibratiön.... .. . .. .. ... ..
...........
n e ght Illurninates DuringOperation
LlJCric koÎ
I3
n e Nës RE MuTh Oi! la okesExcessiveIy Engine
Leaks Oil Frörn Caseš,Push .Ródü, Ho4es.
160 1-õ0
Low Oil Pfësüure ..........................,.,..................... 1-61
High Oil Pressure ................................................. 1-61
Electrical System ......................................................... 1-61
Alternator Does Not Charge ................................... 1-61
Alterñator Charge Rate Is Below Normal ......,...... 1-õ1
Speedometer Operates Erratically ....................... 1-61
Carburetor ................................................................ 1-61
Removal . . ... . . . ... .. . .................
Installation ............... . ...................
....... ... .......

• Cable and Chassis Lubrication
• .General .................. ......................
  ................................
• Cables.and Hand Levers ...... ...................
  . ....
• Jffty Stand ......................................
  ................... .......
• Throttle Cables...........................
• Cable Inspection, Lubrication anò
  Adjustmerit..........

Floods...... .. Transmission.........,.. ..
....... ... Shifts Hard............... . . .
. . ...... . ..........
1-61 1-61 1-61 1-61 1-61 1-61 1-61 1-62 1-62 1-62
1-62
Júmps OutÔf Gear ..................,.............
.......... ... Olutch Slips....... . ... .. ...
.. . . .... ... Clutch Dra.gs .Or Does Not
Re.Iease........ ..... ........
Inspection and Lubrication............
.. .... . ....
Adjustment.. .... ... ... . . .

• Enrichener Carbureted.............
• Enrfchener Operation ........,..................,.
  ...................
• Idle Speed and Ignition Timing
  Carbureted........................................
  ..

Clutch Chatters....................... .
.............. . . .. . ... .
Handling. .. ... .............. .
lrregularities....................................
.................... .
Brakes......... ... ... . ... .. ...
............ Brake Does Nöt Hold
Normally...............................
1-50 1-50 1-50
Idled Speed Inspectiõn ........... . ... .... .
Ignition Timing..................................
...........................
SECTION 2CHASSIS

• Fuel Supply Valve Filter
• Carbureted........................................
  .. 1-51
• Inspectton............................ ... .
  .. 1-51
• Fuel Syslëm Lines and Fittings..,...............
  ............. 1-52
• Engine Mounts........................... 1-53
• 1-53
• 1-54
• 1-54
• 1-55
• 1-ss
• 1-55
• 1-55
• 1-56
• 1-5
• 1-56
• 1-57
• 1-57
• 1-58

• Specifications............................... z-1
• Torque Values............................... 2-2
• LIfI2S........................... ..
  ............ ..... . . . 2-
• Tire Fitment, Tubeless Cast Wheëls (table)
  ......... 2-5
• Tire Fitment, Laced Wheels (table) .............
  ... .... 2-5
• Tire Pressure,. All Möòels (table)
  .....................,.... 2-6
• Vehicle Identification Number (V.I.N.)............
  ....................................... 2-7
• GElF1I2 Fctl ........ ..... .... . ..
  ................ ........................
  ... 2-7

Inspection........... . ... .... 1.29 Headlamp
Alignment................. ÍFSD6'CtlO,FI.........
.............. ,... . ............., ..... .. .,
. . .......
Ädtustmerit....... . ... . .. ... .... .
. .......,....... FLSTSC/FXSTS Models...........
... .... FLSTC/FLSTF/FLSTN/FXSTB/FXST/FLST
Models FXSTD Models.....................
..................................
2.4 Front Wheel All But FLSTSC/ FXSTS/FXSTD......
............................... 2-9 29 2-9 2-9 2-
9 2-11 2-j 1 2-11 2-11 2-11
1.30 Critical Fasteners....................... Ins
pection.....,.............................. . .
.. .... ..... . Critical Fästenerš
("taõlë).......................................
Removal... .. .... ...... . . .......... ... .
DiSassern.bIy...................................
...........................
DiscWheèl.. ... .. ..........
. ... ... ... ......
Laced Wheël......... ... ... ...
1.31 Storage .....................................
..
Cleaning and Inspection.. ... ... .............
... . .... ... Assembly...........................
.............................. ..... ...,. Disc
Wheel .......... . .... .,................ .....
... .. . ........ Laced Wheel.................
.................... . .
Genë.ral .. .. .. .... .. . ..
....................... ...
Removal From Storage .............................
..................
lnstallatiori ....... ... . . . . .. .
................,
IV
4
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5
Page No. 2-41
Page No.
2-12 2.16 Front Brake Master Cylinder
.... 2-12 2-12 2-12 2-13 2-13 2-14 2-14 2-4 214 2
-14 2lt6 2-17 2-17 2-17 2-17 2-17 2-19 2-20 2-20 2-
20 2-22 2-22 2-22 2-23 2-23 2-23 2-24 2-25 2-25 2-
26 2-28 2-28 2-21 2-31 2-31 2-32 234 2-35 2-35 2-3
5 2-35 2-36 2-36 2-36 2-36 2 37 2-38 2-38 2-38 2-3
9 2-39 2-40 2-40

• Front Wheel FXSTD ....................
• Removal ...... .......... . . ......... .... .
  .................
• Disassembly ...............................
  ...........................
• Cleaning and Inspection ..........................
  ................. Assembly .......................
  ...........................................
• Installation . ...................................
  ................... ...
• Front Wheel FLSTSC..................
• RatYioval ................ ...
  ................... .......... ............
• Disassembly ....
• Cleaning and Inspection ..... ... . Assembly
  .................................
• Installation
• Front Wheel FXSTS ....................
• RifTlOV tl .............................. ..
  ........................
• Disassembly ......................................
  ............ ..
• Gleaning and Inspection ..........................
  ........,........
• Assembly ......... Installation ...
• Rear Wheel ...................................
• Removal ......... ...........
• Disassembly ...............................
• Cleaning and Inspection ............
  ..............................

General ....... . .... .... ....... ...
........ . . . ..... ......
2-41 2-41 2-42 2-44
Removal/Disassembly...............................
....... . ...... Cleaning and Inspection Assembly/
Installation ....................................
.......... 2.17 Rear Brake Master Cylinder/
Reservoir..............,..........................
... Removal . . ........ ............ .
.......... .. . ......... .. .
2-46 2-46 2-46 2-49 2-50 2-50
Installation............................. . .. .
.. ... .
Disassembly.......................................
. .........
. ......
Cleaning and Inspection. ..
Assembly .........................................
...............,.........
2.18. Front Brake Caliper All But FLSTSC/FXSTS
.................................. Removal... .. .
... .....
2-52 2-52 2-52 2-55 2-56 2-57 2-58 2-58 2-58 2-58
2-60 2-60 2-60 2-61 2-61 2-62 2-63 2-64 2-65
Disassembly............... . ........... .. .
.... .... . . Cleaning, Inspection and
Repair..................... Assembly
.,............................................
................... Installation..................
..... . . ......... ....... . ........ 2.19
Front Brake Caliper FLSTSC... Front Brake
Caliper............................. .. ...
......
Removal...........................................
...........,......... Installation................
.................................. Brake Reaction
Link.............................
Removal......,....................................
..................... Installation. .. .....
.......... ... .................. . .. .. 2.20
Front Brake Caliper FXSTS ..... Removal
..................................................
........... ...... Installation .......
..................................................
....... Disassembly...............................
... ....... . .. . ....
Cleaning and Inspection... . . . . Assembly ..
...... . .........................................
............ 2.21 Rear Brake Caliper All
But FXST/FXSTB/FXSTS .......................... 2-
66 RefTjOVa .....................................
............................... 2-
_at_ Disassembly.................... .. ...........
.......................... 2-66 Cleaning,
Inspection and Repair.............................
.. 2-69 2-69 2-70
Assembly ... .. ........ .. .......... Installati
on................................................
.................
2.22 Rear Brake Caliper FXST/FXSTB/
FXSTS.............................................
.... 2-71
Removal...... ............... ..... .. . . .
..... ...
2-71 2-71 2-74 2-75 2-76
Disassembly...... .... ......... ..... ... .
............. ....
Cleaning, Inspection and Repair...................
..,... .....
Assembly ....... . ... ... ... .... .... ..
........................ Installation.............
..................................................
.. 2.23 Front Forks All But FLSTSC/ FXSTS....
............................................
2-77 2-77 2-77 2-77 2-77 2-81 2-81
General...... . . . .
Removal..........................................
.. ..........
Disassembly........................... ....... ..
. .. . ............ Claaning and lnspaction
.................. . ... . . ......
Assembly ..... .. ..................... . ..
....... ... . ..... Installation..................
...........................,.............. ..
V
6
Päge Nõ.
Päge Ño..
2.24 Springer Fork FLSTSC/FXSTS Gerieral ......
.................... ................. ... ......
..........
2-82 2-82 2-82 2-82 .2-62 2-84 2-84 2-84 2-85 2-BS
2-85 2-86 2-86 2-88 2-9Ô 2-90 2
9õ 2-91 2-91 2-92 2-92 2-92 2-.92 . . 2-93 . .
. 2-93 .. . . 2-93 2-93. 2-93 2-94 2-94 2-95 2-95
2-95 2-95 2-96 2-96 2-96 2-97 2-ë8 2-9B 2-9g 2-98
2-99 2-99 2-9.9 2-99 2-100 2-100 2-10õ .2-100
2.31 Front Fender All But FLSTSC/
FXSTS.............................................
..... 2-106
Handlebar and Risers ..... .. .... ..
.......................
FXST, FXSTB Models ................ ... .....
.......... .. . .. Removal .... ... .... ........
. ... .. ..... .... . .. ..
2-106 2-106 2-106 2-106 2-106 2-106 2-107 2-107 2-
107 2-107 2-107 2-107
Removal. . .. . ........ .... ..
. ... .......... . . . .. ... ..... . . . . .
. .
Installation............... .
Installation.. ..... .... ... .. ...
........... . ..... ..
Front Shock Absorber. . ........... .......
FLSTC, FLSTN., FLST Models .......................
..........
Removal. . ............ .
Removal ..... ... .... ........ ... .
............. ... .......
lnstallation.............. . ... ... .... . .
Installation ..... ... ........... ....... ...
... . ... . .......
Rigid Fork........................................
....... .....................
FLSTF Models.......................
.................................. Removal.......
. .. ... ... . ... .
Removal.................. ... ... ... .... . . .
.... ........ . Installation......................
........................................
Installation .....................................
........................
Spring Fork ....... .... ...... D.isass.embly.....
... ..
... ........ .. ... . . . ... . . ..
...................
FXSTD Models........................ . .......
Removal .... .. .... ........... ... ...........
. . .........
Assembly .........................................
.....................
Installation .. . .... ,........
.. ................,........ ..
Fork Rockers..,...................................
.......................
.................. ... . .. ............ .........
................................
Removal ............. .... lnStallatiOÑ
.............. Fork Stem Bearings .. ..
2.32 Front Fender FLSTSC ............... 2-108
Removal ..... .... ... . .. ......... ...
......... .... ..
2-108 2-108 2-108 2-109
Front Fender.. .... ........ ... . ... .... ...
.... ..... ... .
Removal/Installation............................
. .... . . ......
Front Fender Bearing Replacem,e.nt
...................... Installation ... . .. ...
............. . ............ . ......
2.25 Steering Head............................. Ro
Moval........................,....................
............,...... FLSTC, FLSTF, FLSTN, FLST
Models................. FXSTD, FXST, FXSTB Models
.............................
2.33 Front Fender FXSTS ................. 2-110
2-110 2-111
Removal ................. Installation .........
.. . ............. . . . ... . .................
... 2.34 Rear Fender FLSTC/FLSTF/
FLSTSC, FXSTS Models......................
... Cleaning ánd Inspection .....
................... ... All Models ..
........... . .. .... ............. ..
FLST .............................................
....... 2-112
Disassernbly..... ... .. . ....................
.... .
Removing Lower Bearings From Fork Stem .. ... .
Steering Head Bearing Race Removal ...
Removal ....................................... ..
2-112 2-112 2-112 2-113
FLSTC........... ............ . .. . .. ...
......... . FLSTF/FLST............................
.... Installation ....... . . ........... ... .
.. ................ .
Assembly .............................
Instaliation......................................
........................... FLSTC, FLSTF, FLSTN,
FLST Models............ FXSTD, FXST, FXSTB
Models.............................
2.35 Rear Fender FXST/FXSTS/ FXSTB...............
................................... 2-114
FLSTSC, FXSTS Models... . . ... ... ... .....
Removal .................... . . . .. . . . ....
... .... Installation . ...... .... ..
.................... ... ... ....
2-114 2-115
2.26 Rear Fork....................................
Removal.........,.,...,........................
.... ................. Cleaning and Inspection
..............,............................ Instal
lation .............. . . ..... .... ........ ..
. .. .... ... .. 2.27 Rear Shock
Absorbers..............
2.36 Rear Fender FXSTD .................. 2-116
RemovaÌ ..... ............ . . ..... .... ... ..
. ... .. 2-116
Disassembly ...................................
........................... 2-116
Assembly............... . . . . . 2-11
General . ................... .. ....... ...
Installation .....................................
............................ 2-117
REllTlOVlî ........ ..,........
................................................
......
Installation..... . . ... ......................
.......... . .......
2.37 Rëar Fender FLSTSC ................ 2-118
2.28 Throttle Control.......................... Rë
rnoval/disassembly ...............................
............... Cleaning and Inspection
........................................... Assemb
ly/Installation ..................................
.................
Removal ... .. .. ... ........... .. .. ........
. .. ... Disassembly.. .
2-1t8 2-11.8 '2-119 2-119
..... . .... .
Assembly................................ .. .
Installatjon ,....................................
.........................,...
Cable Routing. ...... .... . . .. . .
2.38 Rear Fender FLSTN................... 2-120
All Models Except FXST'S/FLSTSC/FXSTD .. ..
FXSTS/FLSTSC Models .... ... ... ... .... ... . .
. FXSTD Models................... . .
...................... ...
Removal ..........................................
.........................
2-120 2-120 2-122 2-122
Disassembly ..... . . . Assembly...... . .......
2.29 Handlebars .................................
2-101
Ins.taIIation ........ ... ................. ..
.... ...............
Removal. .. . .... ..
2-1õ1 2-101 2102 2-103 2-1'Ö3 2-103 2-104 2-105
2'-1OF 2-105
2.39 Rear Fender Wire Conduit All But FXSTD
.....................................
2-123 Iriställatîöri .............................
................................... 2-123
All But.FXSTD/FXSTS/FLSTSC .......................
...
FXSTD. .............. ............... ....
...............................
Iristallation................ . .. . .. . ........
AII But FXSTD/FXSTS/FLSTSC.
FXSTD ............ ... ... .. . .
.. ... .... .
All Modëls ........................ .. . . .
2.30 Clutch Hand Control.................. ReIT\OV
ctl ................................-...--...--...
--...-................ Installation....... ..
........ .. ..... .............. ... . ..
7
Page No. 2.40 Belt Guard/Debris Deflector......
2-125
Page No. 3-12
3.5 Oil Pump Operation.....................
Removal .................. .. . . . .. .. .
........
2-125 2-125 2-125 2-125 2-125 2-125
General ... ................... . ....... ......
. Operation ................. .. . ..... .
......... .............
3-12 3-12 3-13 3-13 3-14 3-14 3-14 3-15 3-15 3-15
3-15
Belt Guard .......................................
.....................
Debris Deflector......................
.............. . ..... .
3.6 Breather Operation...................... Gener
al ... . .. ......... . ..........
....................
Installation.. . ....... . .. ..... . ....
Belt Guard ....... .. .......... .. .
.................... .
Debris Deflector..................................
..................
3.7 Oil Pressure .................................
Oil Pressure Indicator Lamp .....................
................ Checking Oil Pressure
.............. .......... . .. .. 3.8 How To Use
This Section............
2.41 Jilly Stand..................................
. 2-126
Cleaning .. ............................ . ..
2-126 2-127 2-127
Removal ..... .. .................................
....................
Installation .................... .. .
......,......................... .
Top End Repair. ... . .. ....... . ..
2.42 Fork Lock....................................
2-128 Removal ........... .......... . 2-128
Bottom End Repair.................................
...................
Typical Symptoms.......... . . .
installation . .. . ........ . . . 2-128 3.9 Top End Service .......................... 2.43 Seat/Strap Retention Nut........... 2-129 Engine In Chassis . .. . . . . . ... .. .. . .... installation . .. . ........ . . . 2-128 3.9 Top End Service .......................... 2.43 Seat/Strap Retention Nut........... 2-129 Engine In Chassis . .. . . . . . ... .. .. . .... installation . .. . ........ . . . 2-128 3.9 Top End Service .......................... 2.43 Seat/Strap Retention Nut........... 2-129 Engine In Chassis . .. . . . . . ... .. .. . .... 3-16 3-16
Replacement .. .............. .. .................. ................. 2-129 Engine Removed From Chassis ............................... 3-17
2.44 Seat FXST/FXSTB/FXSTS......... 2-130 3.10 Bottom End Service .................. 3-18
Removal/Installation ................................................. 2-130 Engine In Chassis Cam Compartment Service........ 3-18
Seat Strap............................................................. 2-130 Engine Removed Flywheel Compartment Service
Seat ...............................................,...................... 2-130 or Complete Engine Overhaul................................... 3-19
2.45 Seat FLSTF/FLSTC ................... RemovaPlnstallation .............. ... .. .. ... .............. .. 2-131 2-131 3.11 Troubleshooting ........................ Diagnosing Valve Train Noise........................ . ... 3-20 3-20
Seat ...................................................................... 2-131 Compression Test. . ... ............. 3-20 2-131 Compression Test. . ... ............. 3-20 2-131 Compression Test. . ... ............. 3-20
Sissy Bar FLSTC Modéls ....................... ..... . 2-131 ee esults (table). tt . .....t .. 3 tt 2-131 ee esults (table). tt . .....t .. 3 tt 2-131 ee esults (table). tt . .....t .. 3 tt
Cy nder eka Te D' h Elinor
2.46 Seat FXSTD ............................... R
emoval/Installation ............ . ........... .
... . . 2.47 Seat FLSTSC/FLSTN/FLST....... Remova
l/lnstallation .., .,. . . ... ,,...........
2-132 2-132 2-133 2-133
Consumption
3-!
ki yTE eneea Fle o
Check After Cylinder Head Removal
.................. .
3-21
3.12 Stripping Motorcycle For 3.12 Stripping Motorcycle For
Service................................................ Service................................................ 3-22
Procedure .... ........... .......... ........ . . . . .... . 3.13 Assembling Motorcycle After Service................................................ Procedure .... ........... .......... ........ . . . . .... . 3.13 Assembling Motorcycle After Service................................................ 3-22 3-23
Procedure .............................................. ................,. Procedure .............................................. ................,. 3-23
3.14 Removing Engine From Chassis 3.14 Removing Engine From Chassis 3-24
Procedure .................. ............................................,. Procedure .................. ............................................,. 3-24
3.15 Installing Engine In Chassis..... 3.15 Installing Engine In Chassis..... 3-25
Procedure............ . ........... ............,. . Procedure............ . ........... ............,. . 3.25
3.16 Top End Overhaul Disassembly 3.16 Top End Overhaul Disassembly 3-27
General........ . . .. Breather Assembly.......,............................. .... . General........ . . .. Breather Assembly.......,............................. .... . 3-27 3-27
Rocker Arm Support Plate . ....... . ............. 3-28
Push Rods, Lifters and Covers .. 3-2lg
2.48 Luggage Rack FLSTN............... 2-134
2-134 2-135 2135 2-135 2-136 2-136
Removal/Instillation .... ... ......... .
2.49 Saddlebags FLSTC...................
Removal . .... . . . ....... ... . ..
Installation ......... ....... ............
..........
........ ........ . ...........
2.50 Windshield FLSTC.................... Removal
.. .
Installation ................................................................ 2-136
SECTION 3ENGINE
3.1 Specifications............................... 3-1
3.2 Engine Torque Values (table) ..... 3-3
3.3 Service Wear Limits..................... 3-4
General .......................... ........... . . 3.4 Engine Oil Flow............................ 3-4 3-6
CylinderHead... ..... ..... . ..
3-30 3-31 3 33 3-34 3-34 334 3-35 3-38 3-4.1 3-42
3-43
Cylinder,............. . .. ..............,.....
. ..... .
Pi3ton.............. .. .............. .. .
.......... ..... .
3.17 Top End Overhaul Assembly ..
Oil Feed ........ . . . . . . . .. . .
3-6 3-7 3-7 3-11 3-11
..... ... ..... . . ... . . ..
General.. ....... Piston.............. Cylinder...
......
Top End ..........................................
..........................
Bolom End......................... ....
...... Chain Guide Bracket ................ . . .
..... .............
.. ........ .. ..... .
Cylinder Head . .. ......................
.................... . ...
Oil Return .. .... . ... . ............... . .
...........
Push rods, Lifters and Covers.............,.......
..............
Rocker Arm Support Plate ..... . Breather
Assembly...................... ..
.. .. ... .
8
Page No.
Page No.
3.18 Bottom End Overhaul Disassembly.............
.......................... 3-A5 General
.................. .. . . . ... ... .. . . ..
... 3-45 Cover and Cam Suppon Plate.... .
.......................... 3-45 3 48 3-49
3.24 Cylinder.....................................
..
3-88 3-88 3-88 3-89 3-90 3-92 3-92 3-92 3-93 3-93
3-93 3-93 3-9.3 3-94 3-96 3-96 3-97 3-98 3-98
Removal Overview ............. ........... .
Cleaning ....................... ...............
.... .. .
. . .. .
Inspection........................................
.........................
Deglazing Cylinder ......... ..
................................. Boring and
Honing Cylinder...................................
...
Crankcase........... .. Counterbalancer
Assembly......................................
Installation Overview ...... ...... .
....... ...................
3.19 Bottom End Overhaul Assembly 3-52
Oversize Pistons/Cylinder Bores
(lable)...............
General .................... .....................
..,........................ Counterbalancer
Assembly....... . .. ... . ..
3-52 3-52 3-53 3-55 3-59 3-61 3-65 3-65 3-65 3-65
3-65 3-65 3-66 3-66 3-66 3-66 3-69 3-69 3-70 3-70
3-70 3-70 3-71 3-72 3-72 3-73 3-73 3-73 3-75 3-75
3-75 3-76
3.25 Piston ......................................
.... Removal Overview ............................
.......................
Balance Sprocket Spacers (table)
.......................
Disassembly................ . . . .. ...... .
Crankcase........... .. ............... . . . ..
. ...
Piston Rings ....... .. . ... ...................
.................
Cover and Cam Support Plate ............... ...
..... . Rear Cam Sprocket Spacers (table) .
..........
Cleaning . .......... ......... . ... .... .. ..
. . ... . .. Inspection .... .....................
..........,..,.. ... .............. Assembly
..................................................
................ Piston Rings ............. .. .
. ...... .... . . .. Installation Overview
................................................
3.20 Breather Assembly.................... Removal
Overview.........................................
........... Disassembly...........................
.............. . . . .
Cleaning and Inspection ............. . . ....
............
3.26 Upper Connecting Cod ..............
Assembly........ .. .. .. ........ .. .
.........
Installation Overview............... . . ....
................. 3.21 Rocker Arm Support
Plate........ Removal Overview....................
............................ ... Oisassembly......
..................................................
....... Cleaning and Inspection ..... ....
....... .. ............... ....
RemovalOverview ............................ . oi
Re
m bn Aja er C nn'ect ng'Rod Bushing""
3-98 3-99 3-100 3-101 3-101
Installing Upper Connecting Rod Bushing..I
t......
Rearñing Upper Connecting Rod Bushing............
Honing Upper Connecting Rod Bushing...............
Installation Overview .,...,.....
...................................
Assembly .. .. Installation Overview..
....... ........................ . .......
3.27 Cover and Cam Support Plate... 3-1D3
3.22 Push Rods, Lifters and Covers RemovalOverview
....... .. . . .. . . . . ... ..........
Disassembly.......................................
.......................
Removal Overview .................................
.............. Disassembly/A4semôly...............
.........,. .. ...............
3-103 3-104 3-104 3-104 3-104 3-105 . 3-106 .... 3
-106 3-109 3-113 3-113 3-113 3-114 3-114 3-114 3-1
14 3-115 . . . 3-115 3-116 3-\17
CranKshaft Bushing .........
.... ........ .. Rernoval . .... .... ... .. . .
.. ......................
Cleaning and Inspection ................... . .
Installation... . .. .. ............ . .
Lifter Inspection.................................
........................ Assembly ...........
...... ... . .....................................
.
Reaming Crankshaft Bushing........................
.......
Installation Overview.............................
...,.,.............. 3.23 Cylinder
Head............................. Removal
Overview..........................................
..........
Camshafts and Camshaft Bearings............ .
Removal .................................. ... ..
.
Installation .....................................
.......................
Cam Chain Tensioners..............................
...............
Disassembly...... . . ............................
..
Removal... . ... Installation .... .
. ... ........ . .. .. ..................
......... .
Cleaning..........................................
............. .. ... .
Inspection........................................
..........................
Oil Pressure Relief Va\ve.......... .... . . ...
...... . Remova! .................................
...............,............ Cleaning
.................................................
...........
Cylinder Head................. . .. .. ... .
Valve Guides......................................
............ ... . Valve Stem To Guide Clearance
Service Wear
installation.. . ...
... .. . . .. .............
3-76 3-76 3-76 3-76 3-76 3-77 3-77
Limits (table) Valves .... .... Valve Springs
..................................................
...... Tapered Keepers ...........................
....................... Valve Seats...............
.............. Valve Guide Replacement .
. RgITlOV2l .....................................
...........................
Cam Needle Bearings .................
Removal............................. .
Installation ... ............... ..
.................. .........
Installation Overview ............................
....................
3.28 Oil Pump.....................................
. 3-118 Removal Overview ..... . . .......... 3-1
18
Instaliation ............................................................. 3-78 CIeani0 änd Inspection........................................... 3-118
Valve Stem To Guide Clearance (table) ............... 3-81 Installation and Overview ......................................... 3-119
Valve and 8eai Refacing ............. .... .... .
Assembly ............. Installation
Overview.........
3-82 3-85 3-87
vlll
9
Page No. 3.29 Crankcase...........................
........ 3-120
Page No. 4-6
4.4 Carburetor....................................
Removal Overview ....................................... ........... 3-120 RIFFIOvElI ...............................................................,.. 4-6
Right Crankcase Half...........,.................................... Chain Guide Screen .. . .. ... ........ . Crankshaft Beanng............................................... 3-120 3-120 3-J20 Installation.................................................. .... ...... Disassembly.............................................................. Vacuum Piston Chamber...................................... 4-B 4-8 4-8.
Piston Jets ..................... .............,........................ 3-121 Carburetor Body...........,. 4-8
Left Crankcase Half.................................................. 3-122 Accelerator Pump ..................... ....... 4-8
Crankshaft (Roller) Bearing ............. ........ ....... . 3-122 Cleaning and Inspection . ................. 4-9
Sprocket Shaft Bearing Inner Race....... .. 3-124 Vacuum Piston Components ............................... 4-9
Balance Shaft Support Bearings . ... ....... ... 3-127 Carburetor Body Components ... 4-9
Cylinder Studs .......................................................... 3-128 Float Replacement.......... ...................................... 4-9
RemovaJ ........ ... ........... . .. .. .............. .. . . 3-128 Accelerator Pump ..... .,......................................... 4-9
InstalIaton ............................................... .. ...... 3-128 ASS ITIbl/ . ........ .. .................................. ..... . .. 4-10
Pipe Plug and Oil Firings ..... . ........ ...
..... .
3-128 3-128 3-129 3.-129
Vacuum Piston Chamber.............................
......... Carburetor Body.........................
........................... Accelerator Pump
............................. 4.5 Carburetor
Adjustments ............. Operation CheckVacuum
Piston ........ ,............,... Opening
Malfunction ............. Closing
Malfunction................ ......................
........ Float Bowl .. Float Bowl Inlet (Needle)
Valve Replacement ...... Float Level
.................... . 4.6 Fuel Supply Valve
Carbureted ..
4-10 4-10 4-10 4-11 4-11 4-1J 41I 4-11 4-11 4-12
4-15
Removal/Installation......... . .. ........ .
Cleaning and Inspection ,..,......
........,................... Installation
Overview ................. .................. .
.....
3.30 Counterbalancer Assembly ...... 3-130
Removaloverview ..... .. . . . ............. . .
Cleaning, Inspection and Repair.. . ..
... 3-130 . . 3-13o 3-130 3-1.30 3-131 3-131 3-13
1
General...........................................
...................... Balance Shaft Support
Bearings ......... . .. . . .. ..
Front and Rear Balance Sprockets
...................... Hydraulic
Tensoners........... . . ............... . ..
Chain Tensioner Guides.....................
. .....
Chain Guide Bracket ... . . ....... ........................... 3-131 General ..... .. ......................... 4-15
Balance Chain ................................................ ..... 3-131 Operation ........ 4-15
InstaIIati.on Overview..... . . . . ....
.. .. 3.31 Flywheel/Connecting Rod.........
3-131 3-132 3-132 3-132 3-132
Removal, inspectio.n and Installation .......
Troubleshooting . ......... ..... .
.. Troubleshooting Fuel Supply Valve (table)
........... Vacuum Test.. ........................
....... 4.7 Fuel Tank Carbureted
................ General ,...... Removal
.................................... Ail But
FXSTD Models FXSTD Models........................
4-15 4-15 4-15 4-16 4-17 4-17 4-17 4-17 4-18 4-18
4-21 4-21 4-21 4-22 4-23 4-23 4-23 4-24
RemovalOverview ........ .. .......... ...........
......
Inspection .......................................
..........................
Installation Ove.rview ...........................
.............. ..
3.32 Oil Tank.....................................
.. 3-133
Removal/Disassembly. ..
3-133 3-133 3-135 3-136
Oil Tank .........................................
....................... Oil Line
Fittings/Retainers ................. ......
........... InstaIlati.on ..................... .
.............. .... . ..
......... . ....
Cleaning and Inspection . .. .... Installation
............................ ..... All But FXSTD
Models ...
SECTION 4-FUEL SYSTEM
FXSTD Models......................................
................
Vapor Valve ............

• 4-1 4.8 Air Cleaner Carbureted..............
• Removal ...........
• Installation ...................
• Backplate AssemblyCalifornia Models
  .................... 4-2
• 4-2 4.9 Exhaust System FXST/FLST/
• 4-2 FLSTC/FXSTB/FXSTS........................
• Removal ..........................................
  ..........................
• Installation..........
• 4-3 Disassembly..............
• Assembly ......
• 4 4 4.10 Exhaust System FXSTD/FLSTF
• Removal .................
• 4-4 Muftlers Only.......................
  .................... ..
• Exhaust System .................. . .
• 4-5 Installation .
• 4-5 Mufflers Only............................
  ....... ......
• 4-5 Exhaust System .. 4-5
• 4-5

• Specifications...............................
• Torque Values (table) ............................
  ...................
• Fuel System Troubleshooting ....
• Carburetor ........ ..... ........... ...........
  ......... ............
• Overflow Troubleshooting (table) ........... ..
  ...
• Poor Idling (table) ..............................
  ...................
• Poor Fuel Economy (table).........................
  ..........
• Poor Acceleration (table) ........................
  .... ... ...

4-25 4-25 4-25 4-25 4-25 4-27 4-27 4-27 4-27 4-27
4-27 4-27
Hard Starting(table).. ... .. .. .... ....... ...
Poor Performance On Road (table)..................
....
HP mance (table) ttt...... . .. .
vacu iht n edembl,
Piston Does Not Raise Properly (table)............
.... Piston Does Not Close Properly
(table)................
4.3 Enrichener Carbureted...............
General......... .. ... . . .... Operation......
Cool Engine ......................................
....................
Warm Climate or Hot Engine.......... ....... . .
10
Page No. 4-29
Page No.
SECTION 6DRIVE
4.11 Exhaust System FLSTN ...........
Removal............. . .. .. ... . . ... ... . .
4-29 4-29 4-29 4-29 4-29 4-29 4-31 4-3.1 4-31 4-33
4-33 4-33 4-33 4-33 4-33 4-34
Mufflers Ônly......... .. ......... . ..... .
.. .. .. .. .
6.1 Specifications ...............................
6-1 Torque Values (table)........ .
. 61 6-2 Ô-2 6-2 Ü-2 6-3 6-3 6-3 6-4 6-4 6-6 6-7
6-7 6-7 6-8. 6-10 6-10 6-11 6-12 6-12 6-12 6-12 6-
12 6-14 6-14 6.-14 6-15 6-17 6-17 6-17 6-17 6-19 6
-19 ô-19 6-20
Exhaust System. ..
IFÏSttl lttÎOn ....................... ..
.................... .. .. ...................
Mufflers Only....... . .. . . Exhaust Systém . ..
.............................,.............
6.2 Primary Chaincase....................... Gr
Fllgral.................. . ...............
.... ....................... ..... Primary
Chaincase Cover....,.............................
.. .. eMOVa ...,..........,............... .
......... ..... ..
4.12 Exhaust System FLSTSC......... Remôval
.......,..............,...........................
... . ..... Installation .........................
. . .. ..... .....
Insta.IIation ...... ............ ... .... ...
........ . . Primary Chaincasë Housing.....
.......... .
4.13 lntake Leak Test.........................
Re.moval ............. ............ .. . ...
........ ...
General........ .............. . ........ . . .
Inspectiön And Repair............... . .
Leak Tester....... ...............................
..................., Parts List...............
... . .. . .. . . ... Tester AssemDly ..... ...
. . .. . ...................... . ..
Mainshaft Bearing and Oil 5eaI ...................
.........
Installation........... . .. .. ............ ...
..
6.3 DrÏve Components ....................... Prima
ry Chain and Compensating Sprocket
............ Removal . .... . .. ... .
............. ... ... ... . . Installation
................................................
......... Sprocket Alignment .....................
.. ....................... Spacer Thickness
(table.)....................................... Ch
ain Tensioner Shoé......... . ............. . .
. 6.4 Clutch ....................................
........ Removal/installation'............ ..
. ..
Tester Adjustrtient............ . . . ..
Procedure ........................................
.....,..................... 4.14 Evaporative
Emissions Control CA Models .....................
.....................
435 4-35 4-37 4-.37 4-37 4-38
General.. .... . . .
Charcoal Canister ................................
.... ..... ..,. ..,..
Removal... ........... . . .......
Installation............. .. . . .
Hose Routing/Replacement.................... . .
... ..
Clutch Pack Only... ........... . . ....
Partial Disassembly...............................
................ Assembly.........
........................................ .
SECTION 5ELECTRIC STARTER
Cleaning. and Inspection.........................
.................
Clutch Pacl and Bearing............... .. . ..
.

• Specificatiôns ........................ s-1
• Torque VaJues.......................... 5-1
• Electric Starter System ............... 5-2
• General ....,............... 5-2
• Starter Re.lay ....... 5-2

Complete Disassembly..............................
........... Assembly............... . .
.........................................
6.5 Transmission Sprocket................ Removal.
.. ......... ..... . .. . .... ... .... ...
Clearling. and Inspectiön ..................,.....
...,.,.... .,... Installation
................................ . .............
Operatiôn ... 5-2
5.3 Starter Relay................................. 5-6
Rj MOVtl .......... .... ........... . ...... .................................... . ... Ü-6
Installation .............................. . ... . .. .... ....... . 5-6
5.4 Starter ............................................ 5-7
Rl2fTi_at_V tÏ ................ ... . ..........'..... Û-Ÿ
Installation..................................... . . ... ... ... 5-8
Disassembly, Inspection.and Repair... .. ... ... ... 5-9.
6.6 Drivë BeIt....................................
...
Rernoval ........... . ..... .. ................
Inspection. ... . ... .. ........ .. ...
..........
Installation .......... ... . ... .
.................. . ... ... .. SECTION
7TRANSMISSION
Assemblé... . . . . ... .. 5.5 Starter Solenoid
........................... General..... . ....
. ... ...... .
5-12 5-14 5-14 5-14 5-14 5-15 5-15 5-1ö

• Specificatioris............................... 7-1
  
• Tor.que Values ..................................
  .......,.... ... 7-2
• Transmission ................................ 7-3
• General......................... . . .... ....
  .... ... ... ... . . 7-3
• NeUtFt ..............,.,..... ... ,
  ....................................... 7-3
• 1st Gear. . ... 7-3
• 7-3
• 7-3
• 7-3
• 7-3
• 7-5

Disassembly.......................................
,...................... Assemblé. ... .........
. . .....
5.ô Starter Jackshaft.......................... Re
rnoval/Disassembly ...............................
............... Assemôly/Installation
........................ ...
2nd Gear.................. ... 3rd
Gear.....................
. . .. . ........ .. ...
4th Gear...............................
.............................
5th Gear......... ... .... ........ .. . . . .
. . . Shifter Linkage Adjustment........... .
............ .
11
Page No. 8-9
Page No.
7.3 Shifter Cam Assembly................. 7-6 7-6
7-8 7-8 7-10 7-10 7-10 7-11
8.5 Ignition Control Module ..............
fgtnJ!'.ion . .. .
. i. 8-9 8-9 8-9 8-10 8-10 8-10 8-11 8-11 8-11 8-1
1 8-11
Removal/Disassembly...............................
. . ..... Cleaning and Inspection
...............................
......... Assembly/Installation...................
....................
Removal...........................................
....... . ... .. All But FXST/FXSTB/FXSTS/FXSTD
................... FXST/FXSTB/FXSTS/FXSTD........
...
7.4 Shifter Forks.................................
Removal . . ........ ................... ... -
.. ...............
Installation......................................
......... ..... ..... All But FXST/FXSTB/FXSTS/FXS
TD .....
Cl.eaning and Inspection.. .... .... ... ........
Install.ation ........ ............. .........
...............................
FXST/FXSTB/FXSTS/FXSTD ...........................
....

• Transmission Clutch Release Cover.................
  ..................................
• Removal/Disassembly........................
• Cleaning and Inspection ..... ..............
  ..................... Assembly/Installation
• Mainshah and Countershaft .......
• General .....
• Removal ... ......................................
  ... ........
• Installation .... .... Oisassembly ....
• Cleaning and Inspection ...
• Replacing Side Door Bearings .............
  Assembly ... .. .
• Transmission Case......................
• R
• een ral .............. . .. ...
  .................... . ...
• Main Drive Gear and Bearing ..........,....
• Installation .
• Main Drive Gear and Bearing ..............
  ......... Disassembly ............ .
• Shifter Arm Assembly
• Cleaning and Inspection .................. ..
  Assembly ............................. ..
  ......... ..
• Shifter Pawl/Lever Assembly.......................
  .........

8.6 Bank Angle Sensor (BAS)........... General
......... ............ . . ......... .......
................
7-12 7-IN 7-13 7-13 7-15 7-15 7-15 7-16 7-18 7-18
7-18 7-20 7-25 7-25 7-25 7-25 7-25 7-25 7-28 7-28
7-28 7-29 7-29
Operation.... . . . .... . ......... .
........................
Testing ..........................................
................
Removal/Installation........... .. . ........
8.7 Manifold Absolute Pressure Sensor
(MAP) ............................................
......
8-12 8-12 8-12 8-12 8-13 8-14 8-14 8-14 8-15 8-16
8-16 8-16 8-16 8-16 8-17 8-17 8-17 8-18 8-18 8-18
8-18
General................ . .
... _ .. . ... ........................ .. . ...
Carbureted Models ......... ....... .
Removal.. ........ .. ..... ... ......
Installation .....................................
............................
8.8 Crank Position Sensor (CKP) .....
General .... .. . . ....................
.............. . Removal... . ....... .
................. .... .............. .. Installat
ion .. ........ . . 8.9 Spark Plug
Cables.......................
General... .. . . ......... .... ... .
Removal ..........................................
... ...................... inspection.............
... ......................... ........ .
Installation. . . .... . ... .....
8.10 Ignition Coil................................
Removal .........................................
........................... Installation
..................................................
............... 8.11 Fuses .......................
................... General ...................
........................................... Remova
l. .. ...................... ..........
........ . . installation....... .
.... ....... ..... ..... ...... ...... ...
SECTION ELECTRICAL

• Specifications............................... 8-1
• Torque Values (table) .......................... 8
  -1
• Bulb Requirements...................... 8-3
• General .................... .. . ... ....... 8-3
• Softail Bulb Chart (table) 8-3
• Ignition System Carbureted Models................
  .................................
• General ......
• Troubleshooting...................................
  ..................
• Electrical Panel ............................
• General .... ............. ..............
• Removal Installation .

8.12 Relays.......................................
.. General ....... ...............................
.........................
8-19 8-19 B-19 8-19 8-20 8-20 8-20
Removai. .. . . . . ....... . ...
Installation......................................
.............. ............
8.13 Main Circuit Breaker..................
8-4 8-4 8-4 8-7 8-7 8-7 8-8
General . Removal .. .
.. ......
. .......
. ...... . . ..... .
8.14 Ignition/Light Switch .................
8-21 8-21 8-21 8-21 8-22 822 8-22 8-22 8-23 8-23
8-24
General..... .. ....... . ....... . .. ..
.......... Replacement........, .... ... .....
..,. . ....... ....... . ... Key Switch Functions
and Positions (table). .
8.15 Alternator ..................................
.
.................. ..
Removal/Disassembly.. . .. ... Cleaning/Inspection
. ..... Assembly/Installation ...... .... ....
.
8.16 Voltage Regulator...................... Remov
al ........................... ............. ...
....... . .. Installation ................
.. . ....... .......
12
Page No. 8-26
Page No.
8.17 Battery .....................................
...
8.25 Turn Signals/Running Lights .... Bulb
Replacement AI1 But FLST/FLSTC....... ..........
8-47 8-47 8-47 8-47
Battery Testing...................................
.......................
8-26
Bulb Replacement FLST/FLSTC . . .... ........ .
826
G'In.eter Test . .
. Battery Charge Conditions (table)
Lamp Replacement .................................
.................
Front Turn Signals All But FLSTC, FLSTN, FLSTSC,
FXSTS.............................................
..................... Front Turn Signals FLSTSC,
FXSTS...................
Con ece Tce Tes
26 8-27 8-27 8-28 8-28 8-28 8-2B
8-48 8-49
Load Test... .............. ... .... ... .. . .
.. ... ....
Battery Load Test (table) ............... ......
....... ....
Rear Turn Signals All But FXSTD, FLSTSC, FLSTN
8-50
Charging Battery .................................
................... .. Safety Precautions.........
................................. .....
Rear Turn Signals FXSTD..........................
......... Rear Turn Signals FLSTSC...
.............................
8-50 8-51 8-51
Using a Battery Charger ............. .... ....
.. .. .
Rear Turn Signals FLSTN . ..
Battery Charging Rates/Times (Approximate) (table)
8.26 Turn Signal/Turn Signal Security
uödule............................................
..... General.....................................
................................ Removal
...................................... . . .
............... Installation .....................
...........................................
TSM/TSSM Configuration................ . .. .
...... . . Password Learning......................
............................. Digital Technician
.................................................
Without Digital Technician........................
............ 8.27 TSM/TSSM Key Fob and
Code Assignment...................................
......
8.18 Battery CàbIRS............................ Ro
uting Procedure . . .. .... 8.19
Headlamp.................................... Gener
al ........... .. . .........................
....... ..
8-30 8-30 8-31 8-31
8-52 B-52 8-52 8-52 8-53 8-53 8-53 8-53
Removal/Installation.................................................. 8-31
FXSTD, FXSTS and FLSTSC Models .................. 8-31
FXST and FXSTB Models..................................... 8-3J
FLSTC, FLSTF, FLSTN and FLST Mddels.........., 0-31
8.20 Tail Lamp AII But FXSTD/ FLI3TSC/FLSTN
.................................. General
..................................................
................... Bulb Replacement........ .
.. .. ... ... ... .... Base Replacement.... .
.............. ... .... . . .......... Tail Lamp
Wires (taôle)..............,.,.,...,..............
.... 8.21 Tail Lamp FXSTD......................
8-54 8-54 8-54 0-55 8-55 8-55 8-55 8-59 8-59 8-59
8-60
8-33 8-33 8-33 8-33 8-34 8-35 6-35 8-36 8-37 8-37
8-37 8-39 8-39 8-39 8-39 8-40 8-40 8-40 8-40 8-40
General..... . ... ...... . .. . ........
Power Disruption And Configuring
...........................
Key Fdb Assignment .......,.......................
................. Personal Co.de Entry ...... ..
. .................... .............. First Time
Code Entry TSSM Only ...,.................. Modif
ying Existing Codes TSSM Only................. 8.
28 Fuel Gauge.................................. Ge
neral.............................................
......................... Removal ........... .
.... . . ... ..... . . . . .. ....... Installatio
n ............................... ....... . ....
... .. .. 8.29 Fuel Gauge Sending
Unit Carbureted Models...........................
.. 8-61 8-61 8-62 8-63 B-63 8-63 64 8-64 8-64 8-6
5 8-65 8-65 8-66 8-66 8-ó6 8-ó6 8-67 8-67 8-67 8-6
T 8-67 B-67
Removal .................... ... ... . . . .
Installation.. ...................................
...........................
8.22 Tail Lamp FLSTSC/FLSTN....... Bulb
Replacement.......................................
.. .. . .. . Tail Lamp Replacement
....................................... 8.23
Auxiliary Lamps FLSTC/FLSTN Auxiliary Lamp Bulb
..................................................
Removal .................... .........
,...,......