CASE 1107EX Soil Compactor Service Repair Manual Instant Download

1
1107EX Soil Compactor
SERVICE MANUAL
Part number 51478299 English May 2018 Replaces
part number 48048550 2018 CNH Construction
Equipment (India) Pvt Ltd. All rights reserved.
2
Link Product / Engine
Product Market Product Engine
1107EX ROPS CANOPY Latin America 8045.45.747
1107EX ROPS CAB Latin America 8045.45.751
1107EX NON ROPS CANOPY Asia Pacific 8045.45.747
1107EX NON ROPS CANOPY Latin America 8045.45.747
1107EX NON ROPS CANOPY Middle East Africa 8045.45.747
1107EX ROPS CAB Middle East Africa 8045.45.751
1107EX ROPS CANOPY Asia Pacific 8045.45.747
1107EX ROPS CAB Asia Pacific 8045.45.751
1107EX ROPS CANOPY Middle East Africa 8045.45.747
51478299 08/05/2018
3
Contents INTRODUCTION Engine......................
..................................................
............... 10 10.001 Engine and crankcase
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . 10.1 10.202 Air cleaners
and lines . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . 10.2 10.254
Intake and exhaust manifolds and muffler . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . 10.3 10.400 Engine
cooling system . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
10.4 10.414 Fan and drive . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 10.5 10.310 Aftercooler. . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
10.6 Rear axle system...........................
.............................................
27 27.100 Powered rear axle. . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 27.1 27.106 Rear bevel gear set and
differential . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 27.2 27.120 Planetary and final
drives . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . 27.3 27.124 Final drive
hub, steering knuckles, and shafts . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 27.4 27.AAA Rear axle system generic
sub-group . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. 27.5 Hydrostatic drive.........................
................................................
29 29.218 Pump and motor components. . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
29.1 Brakes and controls .......................
.............................................
33 33.120 Mechanical service brakes . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. 33.1 33.110 Parking brake or parking lock . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . 33.2 Hydraulic systems.......................
................................................
35 35.000 Hydraulic systems. . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 35.1 35.300 Reservoir, cooler,
and filters. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . 35.2 Frames and
ballasting .......................................
.......................... 39 39.100 Frame .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . 39.1 39.500 Vibratory roller. . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . 39.2 39.AAA Frames and
ballasting generic sub-group . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 39.3
51478299 08/05/2018
4
https//www.ebooklibonline.com Hello dear
friend! Thank you very much for reading. Enter
the link into your browser. The full manual is
available for immediate download. https//www.ebo
oklibonline.com
5
Steering..........................................
...........................................
41 41.101 Steering control . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 41.1 41.200 Hydraulic control
components. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 41.2 41.206 Pump . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
41.3 41.216 Cylinders . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . 41.4 Wheels...............
..................................................
..................... 44 44.520 Rear wheels .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
44.1 Cab climate control .......................
..............................................
50 50.100 Heating . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . 50.1 50.200 Air
conditioning . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. 50.2 Electrical systems........................
...............................................
55 55.000 Electrical system . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 55.1 55.100 Harnesses and
connectors. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . 55.2 55.201 Engine
starting system . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
55.3 55.301 Alternator . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . 55.4 55.302 Battery.
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . 55.5 Platform, cab, bodywork, and decals
.............................................
90 90.150 Cab . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . 90.1 90.110
Operator platform less cab . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
90.2 90.102 Engine shields, hood latches, and
trims . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 90.3
90.AAA Platform, cab, bodywork, and decals
generic sub-group. . . . . . . . . . . . . . . .
. . . . . . . . . . 90.4
51478299 08/05/2018
6
INTRODUCTION
51478299 08/05/2018 1
7
INTRODUCTION
Safety rules
Personal safety This is the safety alert symbol.
It is used to alert you to potential personal
injury hazards. Obey all safety messages that
follow this symbol to avoid possible death or
injury.
Throughout this manual you will find the signal
words DANGER, WARNING, and CAUTION followed by
special in- structions. These precautions are
intended for the personal safety of you and those
working with you. Read and understand all the
safety messages in this manual before you operate
or service the machine.
DANGER indicates a hazardous situation that, if
not avoided, will result in death or serious
injury. WARNING indicates a hazardous situation
that, if not avoided, could result in death or
serious injury. CAUTION indicates a hazardous
situation that, if not avoided, could result in
minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION
MESSAGES COULD RESULT IN DEATH OR SERIOUS
INJURY. Machine safety NOTICE Notice indicates a
situation that, if not avoided, could result in
machine or property damage. Throughout this
manual you will find the signal word Notice
followed by special instructions to prevent
machine or property damage. The word Notice is
used to address practices not related to personal
safety. Information NOTE Note indicates
additional information that clarifies steps,
procedures, or other information in this
manual. Throughout this manual you will find the
word Note followed by additional information
about a step, procedure, or other information in
the manual. The word Note is not intended to
address personal safety or property damage.
51478299 08/05/2018 3
8
INTRODUCTION
Safety rules
DANGER Improper operation or service of this
machine can result in an accident. Do not operate
this machine or perform any lubrication,
maintenance, or repair on it until you have read
and understood the operation, lubrication,
maintenance, and repair information. Failure to
comply will result in death or serious
injury. D0010A
WARNING Maintenance hazard! Always perform all
service procedures punctually at the intervals
stated in this manual. This ensures optimum
performance levels and maximum safety during
machine operation. Failure to comply could result
in death or serious injury. W0132A

• NOTICE Extreme working and environmental
  conditions require shortened service intervals.
• Use Case fluids, lubricants, and filters for the
  best protection and performance of your machine.
  All fluids, lubricants, and filters must be
  disposed of in compliance with environmental
  standards and regulations. Contact your Dealer
  with any questions regarding the service and
  maintenance of this machine.
• Use this manual with the operator's manual to
  understand and perform the complete service
  procedures. Read the safety decals and
  information decals on the machine. Read the
  Operators Manual and safety manual. Understand
  the operation of the machine before you start any
  service.
• Before you service the machine, put a Do Not
  Operate tag on the steering wheel or over the
  key switch. Ensure the tag is at a location where
  everyone who might operate or service the machine
  may see clearly.
• Plastic and resin parts
• Avoid using gasoline, paint thinner, etc. when
  cleaning plastic parts, console, instrument
  cluster, etc.
• Use only water, mild soap, and a soft cloth when
  you clean these parts.
• Using gasoline, thinners, etc. can cause
  discoloration, cracking, or deformation of the
  part being cleaned.

51478299 08/05/2018 4
9

• INTRODUCTION
• Safety rules - Ecology and the environment
• Soil, air, and water are vital factors of
  agriculture and life in general. When legislation
  does not yet rule the treatment of some of the
  substances required by advanced technology, sound
  judgment should govern the use and disposal of
  products of a chemical and petrochemical nature.
• NOTE The following are recommendations that may
  be of assistance
• Become acquainted with and ensure that you
  understand the relative legislation applicable to
  your country.
• Where no legislation exists, obtain information
  from suppliers of oils, filters, batteries,
  fuels, antifreeze, cleaning agents, etc., with
  regard to their effect on man and nature and how
  to safely store, use, and dispose of these
  substances.
• Helpful hints
• Avoid filling tanks using cans or inappropriate
  pressurized fuel delivery systems that may cause
  considerable spillage.
• In general, avoid skin contact with all fuels,
  oils, acids, solvents, etc. Most of them contain
  substances that may be harmful to your health.
• Modern oils contain additives. Do not burn
  contaminated fuels and or waste oils in ordinary
  heating systems.
• Avoid spillage when draining off used engine
  coolant mixtures, engine, gearbox and hydraulic
  oils, brake fluids, etc. Do not mix drained
  brake fluids or fuels with lubricants. Store them
  safely until they can be disposed of in a proper
  way to comply with local legislation and
  available resources.
• Modern coolant mixtures, i.e. antifreeze and
  other additives, should be replaced every two
  years. They should not be allowed to get into
  the soil, but should be collected and disposed of
  properly.
• Repair any leaks or defects in the engine cooling
  or hydraulic system immediately.
• Do not increase the pressure in a pressurized
  circuit as this may lead to a component failure.
• Protect hoses during welding as penetrating weld
  splatter may burn a hole or weaken them, allowing
  the loss of oils, coolant, etc.

51478299 08/05/2018 5
10
SERVICE MANUAL Engine 1107EX
51478299 08/05/2018 10
11
Engine - Engine and crankcase
Engine - Torque
PTIL18COM0016GB 1
Bolt Torque value
1 135 Nm
2 125 Nm
3 120 Nm
51478299 08/05/2018 10.1 10.001 / 3
12
Engine - Engine and crankcase Engine and
crankcase - Service instruction The S8000 series
of engine is a vertical, water cooled, direct
Injection, with rotary pump compression ignition,
4 cylinder engine. The standard direction of
rotation is anti-clockwise when looking from the
flywheel end. Cylinders are numbered ascending
from the radiator end, with first cylinder being
nearest to the cooling fan. The engine has an
integral block and crank case for rigidity and a
single piece cylinder head unit covering all
cylinders, with replaceable valve seat inserts.
Each cylinder has two valves, one inlet and one
exhaust. The valve nearest to the cooling fan is
the exhaust valve fol- lowed inlet valve. This
sequence of valves continues uniformly for all
cylinders
51478299 08/05/2018 10.1 10.001 / 4
13
Engine - Engine and crankcase
Engine and crankcase - Remove

• Remove the hood, refer to Engine shields, hood
  latches, and trims - Remove - Hood Removal
  (90.102).
• Remove the receiver drier from the engine. Refer
  Air conditioning - Remove - Receiver drier
  (50.200).
• Remove the condenser from the engine. Refer Air-
  conditioning condenser - Remove (50.200).
• Remove the cooling pack. Refer Engine cooling
  sys- tem - Remove - Cooling pack (10.400).
• Loosen and remove the thermostat mounting hose
  con- nections and cap the openings.
• Disconnect the alternator connections. Refer
  Alterna- tor - Remove (55.301).
• Disconnect the engine oil pressure sensor
  connection.
• Loosen the clamp and remove the silencer
  assembly. Refer Exhaust pipes - Remove (10.254)
• All the hydraulic and oil connector openings to
  be cov- ered properly to avoid entry of dust.
• Disconnect the clog indicator connection and
  remove the air filter assembly with housing and
  pipes to intake manifold. Refer Air pre-cleaner
  - Exploded view (10.202)
• Disconnect all the starter connections. Refer
  Engine starter - Remove (55.201) .
• Remove the travel and vibration pumps. Refer Pump
• - Remove - Travel pump (29.218).
• Lift the pump and set it aside.
• Remove the hydraulic filter assembly.
• Loosen the bolts (2) and remove the adapter (1)
  from the engine bell housing.

PTIL16TLB0324AB 1
51478299 08/05/2018 10.1 10.001 / 5
14
Engine - Engine and crankcase
16. Loosen the bolts (2) and remove the coupling
(1) from the flywheel.
PTIL16TLB0325AB 2
17. Disconnect the hydraulic lines (1) at the
steering pump end and cap the openings. Set the
hose aside.
PTIL14COM1364AB 3

• Disconnect the fuel hoses from the fuel tank to
  mud filter and cap them.
• Disconnect the fuel hose from filter to engine
  and to mud filter and cap them.
• Disconnect the emergency stop switch.
• Disconnect the throttle cable at the pump end and
  clear the cable from the engine.
• Connect a suitable lifting device to the engine.
• Loosen and remove the bolts (1) with washer (2).
• Loosen and remove the bolts (3) with washer (4).
• NOTE The bolt (5) is different from other bolts
  on the mounting bracket and has an additional
  alternator bracket spacer (6). Put an
  identification tag on the bolt and make sure to
  install the bolt in same location while mounting
  the engine.

PTIL18COM0017AA 4
51478299 08/05/2018 10.1 10.001 / 6
15

• Engine - Engine and crankcase
• Lift the engine slowly.
• Clear any cables or wires that may be in the way.
• Lift the engine clear of the machine and mount on
  a trolley or stand.

51478299 08/05/2018 10.1 10.001 / 7
16
Engine - Engine and crankcase
Engine and crankcase - Install

• PTIL18COM0016GA 1
• Place the engine on the machine by using suitable
  lift- ing device.
• Tighten the four mounting bolts (1) with washer
  (2) to a torque of 125 Nm.
• Tighten the mounting bolts (3) with washer (4)
  and (5)
• to a torque of 120 Nm.

51478299 08/05/2018 10.1 10.001 / 8
17
Engine - Engine and crankcase 4. Torque the
mounting bolt (6) to 125 Nm. NOTE The mounting
bolt (6) is different from other mount- ing bolts
on the same bracket and has additional alternator
bracket spacer (7).
PTIL18COM0017AA 2

• NOTE Apply anabond 121 E on threads of bolts
  (2), (4), and (6) from approximately middle of
  thread length up to end of thread length. Allow
  minimum 6 h of curing time before applying the
  dynamic load on bolts. Before applying anabond,
  clean the bolt and corresponding thread hole so
  that it should be free from oil and dirt.
• Install the throttle cable at the pump end and
  install the cable to the engine.
• Install the emergency stop switch.
• Install the fuel hose from filter to engine and
  to mud filter.
• Install the fuel hoses from the fuel tank to mud
  filter.
• clean the hose and connect the hydraulic lines
  (1) at the steering pump and cap opening.

PTIL14COM1364AB 3
10. Install the coupling (1) on to the flywheel.
Install the washer and tighten the bolts (2) to a
torque of 5 kgm.
PTIL16TLB0325AB 4
51478299 08/05/2018 10.1 10.001 / 9
18
Engine - Engine and crankcase
11. Install the adapter (1) on to the engine bell
housing and tighten the bolts (2) to a torque of
6.3 kgm.
PTIL16TLB0324AB 5

1. Install the hydraulic filter assembly.
2. Install the travel and vibration pumps. Refer
   Pump - Install - Travel pump (41.206).
3. Install all the starter connections. Refer
   Engine starter - Install (55.201).
4. Install the air filter assembly with housing and
   pipes to intake manifold and connect the clog
   indicator connection. Refer Air pre-cleaner -
   Exploded view (10.202).
5. Remove the cover from hydraulic and oil connector
   openings assembly.
6. Install the silencer assembly and tighten the
   clamp. Refer Exhaust pipes - Install (10.254).
7. Install the engine oil pressure sensor
   connection.
8. Install the alternator connections. Refer
   Alternator - Install (55.301).
9. Install the thermostat mounting hose connections
   and cap openings.
10. Install the cooling pack. Refer Engine cooling
    sys- tem - Install - Cooling pack (10.400).
11. Install the condenser in the engine. Refer
    Air-condi- tioning condenser - Install (50.200).
12. Install the receiver drier in the engine. Refer
    Air con- ditioning - Install - Receiver drier
    (50.200).
13. Install the hood. Refer Engine shields, hood
    latches, and trims - Install (90.102)

51478299 08/05/2018 10.1 10.001 / 10
19
Engine - Engine and crankcase
Engine and crankcase - Disassemble - Top Engine

1. Disconnect the battery and store it in a dry
   place.
2. Remove the radiator fan.
3. Disconnect wiring from the alternator.
4. Remove fan belt. Discard if it is damaged.
5. Remove the alternator (1) from the engine.

PTIL16TLB0326AB 1

• Drain out water from the radiator.
• NOTE If coolant is used, collect it in a
  container and use again.
• Drain the lubricating oil from the sump and
  discard the O-ring from the drain plug.
• Disconnect the radiator from the engine and
  discard the old hoses.
• Disconnect the air cleaner and hose assembly from
  the bracket and inlet manifold. Discard the
  hose if it is cracked or damaged.
• Disconnect the exhaust pipe from the exhaust
  flange.
• Follow the procedure on turbocharger,
• Disconnect the rubber hose (1) connecting the air
  cleaner to the turbocharger.
• Disconnect the air delivery pipe with the heat
  shield from the turbocharger air outlet and air
  inlet mani- fold.
• Disconnect the exhaust pipe (1) from the tur-
  bocharger expansion bellow flange and discard
  the joint.
• Disconnect and remove the exhaust diffuser from
  the bracket.

PTIL16TLB0333AB 2
51478299 08/05/2018 10.1 10.001 / 11
20
Engine - Engine and crankcase
5. Disconnect the lubrication oil inlet (1) and
drain pipe from the turbocharger.
PTIL14COM1301AB 3
PTIL14COM1357AA 4
6. Disconnect the turbocharger from the exhaust
man- ifold and discard the joint.
51478299 08/05/2018 10.1 10.001 / 12
21
Suggest If the above button click is invalid.
Please download this document first, and then
click the above link to download the complete
manual. Thank you so much for reading
22
Engine - Engine and crankcase
Engine and crankcase - Adjust

• Move the machine to a level and firm ground.
• Make sure that the FNR lever is in neutral
  position.
• Engage the parking brake.
• Stop the engine and remove the key.
• Wait until the engine reaches ambient temperature
  be- fore performing any maintenance activity.
• Inspect the V-belt over the whole length for
  damage or cracks. Replace damaged or cracked
  V-belt.
• NOTE Wherever two belts are applicable, change
  the belts in pair only.

• For machine with cab
• Check by pressing midway between the pulleys (A)
  (span between alternator and fan pulley) and
  measure the fan belt deflection inwards. The fan
  belt deflection should be 10.0 15.0 mm (0.4
  0.6 in).
• To adjust the belt, first loosen the bolt (3). To
  tighten the belt (1),screw out (i.e. rotate
  anti-clockwise) the nuts (2). To loosen the belt
  (1) screw in (i.e. rotate clockwise) the nuts
  (2).
• NOTE Screw in or screw out both nuts (2) equally
  during belt adjustment.
• After adjusting the belt, tighten the bolt
  (3) to
• 90100 Nm

PTIL17COM1098AA 1

• For machine with canopy
• Check by pressing midway between the pulleys (A)
  (span between alternator and fan pulley) and
  measure the fan belt deflection inwards. The fan
  belt deflection should be 10.0 15.0 mm (0.4
  0.6 in).
• To adjust the belt (1), loosen the alternator
  mounting bolts (3).
• Slide the alternator (2) away from the engine to
  tighten the belt. Slide the alternator toward
  the engine to loosen the belt.

PTIL12TLB0178AB 2
13. After adjusting the belt, tighten the bolt
(3) to 90100 Nm
51478299 08/05/2018 10.1 10.001 / 13
23
https//www.ebooklibonline.com Hello dear
friend! Thank you very much for reading. Enter
the link into your browser. The full manual is
available for immediate download. https//www.ebo
oklibonline.com