Gear forging

1
Discover Gear Forging at Swan India
Swan India is a trusted provider of exceptional
gear forging solutions. Our state-of-the-art
facilities and skilled engineers ensure the
production of durable, high-performance
components for a wide range of demanding
applications.
by swan India
sI
2
Trusted Provider of High-Quality Components
Expertise
Quality Assurance
Customization
With decades of experience, Swan India has
established itself as a leader in gear forging
and precision component manufacturing.
Our rigorous quality control processes and
adherence to industry standards ensure
consistent, top-tier products.
We work closely with clients to develop tailored
solutions that meet their unique requirements and
specifications.
3
Fine Blanking, Sheet Metal Parts, and
Sub-Assemblies
Fine Blanking
Sheet Metal Expertise
Our advanced fine blanking technology produces
intricate, high-tolerance parts with unparalleled
dimensional accuracy.
We excel in the design and manufacture of complex
sheet metal parts, leveraging our expertise in
forming and joining.
Sub-Assembly Solutions
Swan India offers comprehensive sub-assembly
services, integrating multiple components into
cohesive, ready-to-install systems.
4
The Gear Forging Process
Heating
1
The raw material is heated to the optimal forging
temperature, ensuring the metal's malleability
and flow.
Forging
2
The heated material is then shaped and compacted
using high-precision forging dies and presses.
Post-Processing
3
Final touch-ups, such as trimming and heat
treatment, are performed to enhance the gear's
properties.
5
Enhanced Durability and Strength
Improved Fatigue Life
Higher Load Capacity
1
2
The forging process aligns the metal grain
structure, increasing the gear's resistance to
fatigue and wear.
Forged gears exhibit superior strength and
load-bearing capabilities compared to their cast
or machined counterparts.
Tighter Tolerances
3
Precision forging ensures tighter dimensional
tolerances, improving the gear's performance and
reliability.
6
Ideal for Demanding Applications
Automotive
Forged gears are widely used in the automotive
industry, powering engines, transmissions, and
drivetrain components.
Industrial
Swan India's forged gears excel in high-stress,
high-load industrial applications, such as heavy
machinery and equipment.
Power Transmission
Forged gears play a crucial role in power
transmission systems, ensuring reliable and
efficient power delivery.
7
Automotive and Industrial Sectors
Automotive Applications
Industrial Applications
Diverse Capabilities
Swan India's forged gears are widely used in
transmissions, differentials, and other critical
automotive systems.
Our forged components are trusted in a variety of
industrial sectors, from construction equipment
to mining machinery.
With our comprehensive manufacturing expertise,
we serve a wide range of industries with custom
gear forging solutions.
8
Improved Performance and Longevity
Precision
Durability
Reliability
Forged gears exhibit tighter tolerances and
superior dimensional accuracy, enhancing system
performance.
The forging process results in gears with
increased strength, fatigue life, and resistance
to wear and tear.
Swan India's forged components deliver
unparalleled reliability, ensuring long-lasting
performance in demanding applications.