Understanding The FIBC Raw Materials And Its Manufacturing Processes

1
(No Transcript)
2
(No Transcript)
3
Understanding The FIBC Raw Materials And Its
Manufacturing Processes Bulk bags sometimes
referred to as big bags or FIBC bags (flexible
intermediate bulk containers), are extensively
utilized in a variety of industries for the
storage and transportation of bulk goods. These
bags are widely recognized for their resilience,
adjustability and affordability. To guarantee
quality and performance, it is essential to
comprehend the raw materials and production
techniques utilized in FIBC manufacturing. Well
explore the FIBC raw materials and manufacturing
methods in this extensive overview, illuminating
the essential elements and procedures involved.
4
Raw Materials for FIBC Manufacturing Several raw
materials are used in the creation of FIBC bulk
bags, each of which adds to the overall strength,
flexibility, and utility of the finished product.
The following are the main raw materials utilized
in the production of FIBCs Polypropylene
Resins The main raw materials used to make FIBC
are polypropylene resins. These thermoplastic
polymers have a stellar reputation for
durability, chemical resistance, and tensile
strength. To make the bulk bags body, PP
polymers are melted, then extruded into flat
tapes or yarns that are woven into textiles and
undergo additional processing. Because of its
inherent qualities, polypropylene is the best
material to use in situations where strength,
flexibility, and chemical and moisture resistance
are required.
5
UV Stabilizers The polypropylene resin contains
chemicals called UV stabilizers that improve the
bags resistance to ultraviolet (UV) light. Over
time, exposure to sunshine can deteriorate the
material and jeopardize the FIBCs integrity. By
lessening the impacts of UV exposure, UV
stabilizers assist in extending the bags
lifespan and make them appropriate for outdoor
use. Calcium Carbonate By incorporating
calcium carbonate into the bag material, it can
act as an anti-fibrillating agent, helping to
minimize or prevent the formation of fine fibers.
This is particularly important for maintaining
the structural integrity and overall performance
of the FIBC bags, ensuring that they meet the
necessary standards for strength, durability, and
safety during use.
6
Anti-static Additives Anti-static additives may
be added to the polypropylene resin in situations
where static electricity is a concern in order to
reduce the accumulation of static charges. When
working with products like chemicals,
electronics, and powders, where electrostatic
discharge (ESD) can cause product damage or
safety risks, anti-static FIBC is crucial. By
ensuring that the bags securely disperse static
charges, these additives help to minimize any
possible problems related to static electricity.
7
Colorants and Pigments Colorants and pigments
are mixed with polypropylene resin to provide the
FIBC color and aesthetic appeal. Colorants are
mostly used for aesthetic purposes, but they can
have functional uses including branding and
product identification. A vast variety of colors
and designs are possible with colorants since
they can be tailored to match particular needs
and preferences. To guarantee that the colors
stay brilliant and fade-resistant even when
exposed to sunshine, colorants may also have
UV-resistant qualities.
8
Manufacturing Process of FIBC Bags Several
unique procedures are implemented in the
production of FIBC, ranging from weaving and
extrusion to cutting, sewing, and finishing.
Every stage is meticulously carried out to
guarantee the creation of dependable,
high-quality FIBC bulk bags. The main
manufacturing procedures used in the creation of
FIBCs are as follows Extrusion Tape
Lines/Polypropylene Resins Extrusion of
polypropylene resins is the first step in the
production of FIBC. To create flat tapes, these
resins are melted and then extruded through a
die. The materials uniformity and consistency
are ensured by this extrusion process, which also
supplies the strength and flexibility required
for the creation of FIBC bags.
9
Weaving of Fabric and Tapes On specialized
weaving machines, the extruded tapes are
subsequently woven into cloth. The individual
tapes are interlaced throughout the weaving
process in both the warp and weft orientations,
producing a robust, flexible fabric with a unique
woven pattern. It is possible to modify the
fabrics density and weave pattern to satisfy
certain needs for weight, strength, and
breathability. Lamination and Coating To
improve its performance qualities, the woven
cloth may occasionally go through coating or
laminating procedures. Lamination is the process
of adding a layer of film to one or both sides of
woven fabric in order to increase barrier,
moisture resistance, or strength.
10
Tape Twisting for Stitching Following the
production and processing of the woven fabric,
the fibrillated tapes may be twisted in
preparation for stitching. The tapes are
strengthened and made more durable by this
twisting process, which guarantees strong
stitching and reinforced seams in the finished
FIBC product. The panels are then sewn together
to create the bags body using the twisted
tapes. Finishing To guarantee its quality and
functionality, the FIBC goes through a number of
finishing procedures which includes cutting,
printing and sewing. Once sewn, each bag is
inspected for any possible quality defect. All
approved bags are then packed shipped in
containers to the client.
11

• Quality Test Adherence to Regulatory Standards
• After the bag is crafted with premium materials
  and a top-notch manufacturing process, its time
  for testing and adhering to regulatory standards.
  Several quality tests are being performed on FIBC
  bags to ensure compliance, these include
• UV Resistance Test
• Mechanical strength
• Elongation
• Load Test

12
Conclusion
In order to guarantee the quality, functionality,
and dependability of FIBC bags, it is crucial to
comprehend the raw materials and manufacturing
procedures used in FIBC manufacturing. The main
component is polypropylene resin, which is
strong, flexible, and resistant to chemicals.
The longevity, aesthetic appeal, and safety
characteristics of the FIBC bulk bags can be
improved by adding UV stabilizers, colorants, and
anti-static additives. Strict quality control
procedures are used throughout the manufacturing
process, which includes extrusion, weaving,
laminating, cutting, stitching, and finishing.
At Umasree Texplast, we ensure that
high-quality FIBCs are produced that satisfy the
varied needs of different industries. Businesses
may choose the best packaging solutions for their
unique needs by learning more about the FIBC
production process and making educated decisions
with the help of our experts. Contact us today at
91 7935336805 or email us at mail_at_umasree.com
13
WWW.UMASREE.COM
Get in Touch With Us Now On https//www.umasree.c
om/contact
Call Us 91-2764-281232 / 91-99099-57564