Comprehensive Guide On Setting Up A Spinning Mill - PowerPoint PPT Presentation

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Comprehensive Guide On Setting Up A Spinning Mill

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This comprehensive guide provides step-by-step instructions and valuable insights into every aspect of setting up a spinning mill. From selecting suitable machinery and equipment to sourcing raw materials and hiring skilled labor, this guide covers it all. Furthermore, it delves into the technical details of the spinning process, including different types of fibers, yarn production techniques, and quality control measures. Additionally, the guide explores market analysis, marketing strategies, and financial considerations to ensure a successful and profitable spinning mill venture. – PowerPoint PPT presentation

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Title: Comprehensive Guide On Setting Up A Spinning Mill


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(No Transcript)
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Introduction
  • In FY24, textile exports from India exceeded 44
    billion, with cotton textiles being the largest
    contributor.
  • The textile spinning mills industry in India is
    experiencing significant growth due to its high
    profit potential.
  • Currently, there are more than 3540 spinning
    mills in the country.
  • To ensure steady revenues and sustained
    profitability, spinning mill owners need to
    establish and manage their mills efficiently.
  • A comprehensive guideline is available for
    setting up a performance-optimized spinning mill.

3
UNDERSTAND THE BASICS OF THE BUSINESS
  • Understand the parameters of spinning mills
    operation
  • Identify the type of fibers (natural or
    synthetic) for end-products
  • Learn about yarn spinning processes in detail
  • Finalize business model and target markets
  • Select suitable location(s) and infrastructure
    for spinning mill

4
START SMALL SCALE UP GRADUALLY
  • Lack of proper planning is the main reason for
    the failure of spinning mills worldwide.
  • Starting operations on a small/moderate scale is
    recommended to avoid funding or management
    issues.
  • It is important to set up the mill in a way that
    allows for easy scaling up as demand increases.
  • Prioritize quality and timely delivery in order
    to ensure success.
  • The growth of a spinning mill should be gradual
    and not rushed.

5
PAY ATTENTION TO THE SPINNING MACHINERY SPARE
PARTS
  • Reputed OEMs of spinning machinery include
    Trutzschler, Saurer, Rieter AG, Marzoli, and LMW
  • Compare how machines from different suppliers
    work, request quotes, and source machinery from
    these brands
  • Carefully select yarn spinning spare parts to
    maintain final yarn quality
  • Locally made machinery may be cheaper but can
    cause sliver damages and impact yarn quality

6
UPDATE YOURSELF WITH THE DIFFERENT PHASES OF
SLIVER HANDLING
  • The process of using fibres to produce strong and
    quality-assured yarns involves several stages.
  • The blow room machinery and carding process are
    important steps in textile spinning.
  • Combing, roving, and drawframing are also crucial
    phases that need to be studied carefully.
  • Open-ended spinning processes should be properly
    set up and operated.
  • Inadequate knowledge is a major cause of
    sub-optimal machine handling, low capacity
    utilization, and extended downtimes.

7
LOOK FOR HDPE SLIVER CANS FROM A RELIABLE SUPPLIER
  • Quality of sliver handling is crucial in textile
    mills
  • Ergonomically designed sliver cans made from HDPE
    sheets are recommended
  • Features of these cans include excellent sliver
    loading capacities, durability, and efficiency
  • Leading spinning can manufacturers in India, such
    as Jumac Cans, offer a variety of sizes,
    diameters, and technical specifications
  • These cans are versatile and provide great value
    for money

8
MAKE SURE THAT THERE ARE NO MACHINE COMPATIBILITY
ISSUE
  • Incompatible spinning cans can cause production
    delays and downtimes at a spinning mill.
  • These issues can negatively impact the
    revenue-generating capacity of the mill.
  • It is the responsibility of the mill-owner to
    find and choose HDPE sliver cans that are
    compatible with all leading machinery OEMs.
  • The selected cans should not have any operational
    restrictions that affect yarn production on the
    mill floor.

9
MINIMISE SLIVER HANDLING IMPERFECTIONS

  • Various types of imperfections can impact the
    quality of sliver, including stretching,
    breakage, deflections, wastage, and fluff
    accumulation.
  • It is important to identify potential sliver
    handling risks and develop strategies to avoid
    them.
  • The sliver handling system in a spinning mill
    should be adaptable and sophisticated to prevent
    imperfections from becoming a problem.

10
CHECKING THE SPINNING CAN ACCESSORIES IS
IMPORTANT TOO



  • The importance of can accessories in maintaining
    the stability, performance, and longevity of HDPE
    spinning cans is significant.
  • High-performance caster wheels are recommended to
    ensure smooth sliver mobility.
  • Springs, including box and pantograph springs,
    are essential for optimal functionality.
  • Bottom and top covers, along with other parts,
    can enhance the efficiency of the spinning
    process.
  • Reputable manufacturers and suppliers of spinning
    cans usually offer a comprehensive range of
    necessary parts and accessories.

11
FOLLOW THE MAINTENANCE REQUIREMENTS





  • Regular maintenance is necessary for spinning
    machinery and components.
  • Maintenance activities can include cleaning,
    resetting, adjusting, and repairing or replacing
    parts.
  • Checking the rings and spindles regularly is
    important to maintain production per unit
    figures.
  • Textile spinning mills should have a dedicated
    preventive maintenance system in place,
    especially for high-speed spinning machinery.

12
BE OPEN TO INNOVATIONS







  • Cutting-edge technology, automation, and
    innovations are driving the global spinning
    industry.
  • Mills must adopt the latest innovations to reduce
    manual work, improve production accuracy, and
    minimize inefficiencies.
  • Smart technology, like mobile applications, can
    enhance customer service and streamline
    operations.
  • Resistance to change is a challenge that spinning
    mills must overcome for sustained success in the
    competitive market.

13
TRACK ANALYSE EVERYTHING









  • Business success relies on tracking all aspects,
    making informed decisions, and achieving strong
    ROI.
  • Key performance indicators (KPIs) for spinning
    mills include raw material prices, production
    volumes, machinery costs, maintenance needs, and
    yarn pricing.
  • Accountability is crucial for success in spinning
    mills, as in any other business.

14
CLOSING WORDS









  • Growing demand for quality-assured textiles in
    India
  • Favourable government policies like the
    Production Linked Incentive Scheme (PLI Scheme)
    driving the textile sector forward
  • Embracing innovation with latest spinning
    machinery and sourcing HPDE sliver cans
    accessories
  • Following agile production methodologies to
    increase capacity utilization in spinning mills
  • Setting up and operating a spinning mill can be
    highly productive with the right strategies in
    place

15
Setting up and operating a spinning mill can be
hugely productive
16
THANK YOU
THANK YOU!
WEBSITE jumaccans.com EMAIL jumac_at_foglagroup.co
m PHONE NO 91 33 4016 6100 ADDRESS 21, C.R.
Avenue, Kolkata - 700072, India
17
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