Title: Comprehensive Guide On Setting Up A Spinning Mill
1(No Transcript)
2Introduction
- In FY24, textile exports from India exceeded 44
billion, with cotton textiles being the largest
contributor. - The textile spinning mills industry in India is
experiencing significant growth due to its high
profit potential. - Currently, there are more than 3540 spinning
mills in the country. - To ensure steady revenues and sustained
profitability, spinning mill owners need to
establish and manage their mills efficiently. - A comprehensive guideline is available for
setting up a performance-optimized spinning mill.
3UNDERSTAND THE BASICS OF THE BUSINESS
- Understand the parameters of spinning mills
operation - Identify the type of fibers (natural or
synthetic) for end-products - Learn about yarn spinning processes in detail
- Finalize business model and target markets
- Select suitable location(s) and infrastructure
for spinning mill
4START SMALL SCALE UP GRADUALLY
- Lack of proper planning is the main reason for
the failure of spinning mills worldwide. - Starting operations on a small/moderate scale is
recommended to avoid funding or management
issues. - It is important to set up the mill in a way that
allows for easy scaling up as demand increases. - Prioritize quality and timely delivery in order
to ensure success. - The growth of a spinning mill should be gradual
and not rushed.
5PAY ATTENTION TO THE SPINNING MACHINERY SPARE
PARTS
- Reputed OEMs of spinning machinery include
Trutzschler, Saurer, Rieter AG, Marzoli, and LMW - Compare how machines from different suppliers
work, request quotes, and source machinery from
these brands - Carefully select yarn spinning spare parts to
maintain final yarn quality - Locally made machinery may be cheaper but can
cause sliver damages and impact yarn quality
6UPDATE YOURSELF WITH THE DIFFERENT PHASES OF
SLIVER HANDLING
- The process of using fibres to produce strong and
quality-assured yarns involves several stages. - The blow room machinery and carding process are
important steps in textile spinning. - Combing, roving, and drawframing are also crucial
phases that need to be studied carefully. - Open-ended spinning processes should be properly
set up and operated. - Inadequate knowledge is a major cause of
sub-optimal machine handling, low capacity
utilization, and extended downtimes.
7LOOK FOR HDPE SLIVER CANS FROM A RELIABLE SUPPLIER
- Quality of sliver handling is crucial in textile
mills - Ergonomically designed sliver cans made from HDPE
sheets are recommended - Features of these cans include excellent sliver
loading capacities, durability, and efficiency - Leading spinning can manufacturers in India, such
as Jumac Cans, offer a variety of sizes,
diameters, and technical specifications - These cans are versatile and provide great value
for money
8MAKE SURE THAT THERE ARE NO MACHINE COMPATIBILITY
ISSUE
- Incompatible spinning cans can cause production
delays and downtimes at a spinning mill. - These issues can negatively impact the
revenue-generating capacity of the mill. - It is the responsibility of the mill-owner to
find and choose HDPE sliver cans that are
compatible with all leading machinery OEMs. - The selected cans should not have any operational
restrictions that affect yarn production on the
mill floor.
9MINIMISE SLIVER HANDLING IMPERFECTIONS
- Various types of imperfections can impact the
quality of sliver, including stretching,
breakage, deflections, wastage, and fluff
accumulation. - It is important to identify potential sliver
handling risks and develop strategies to avoid
them. - The sliver handling system in a spinning mill
should be adaptable and sophisticated to prevent
imperfections from becoming a problem.
10CHECKING THE SPINNING CAN ACCESSORIES IS
IMPORTANT TOO
- The importance of can accessories in maintaining
the stability, performance, and longevity of HDPE
spinning cans is significant. - High-performance caster wheels are recommended to
ensure smooth sliver mobility. - Springs, including box and pantograph springs,
are essential for optimal functionality. - Bottom and top covers, along with other parts,
can enhance the efficiency of the spinning
process. - Reputable manufacturers and suppliers of spinning
cans usually offer a comprehensive range of
necessary parts and accessories.
11FOLLOW THE MAINTENANCE REQUIREMENTS
- Regular maintenance is necessary for spinning
machinery and components. - Maintenance activities can include cleaning,
resetting, adjusting, and repairing or replacing
parts. - Checking the rings and spindles regularly is
important to maintain production per unit
figures. - Textile spinning mills should have a dedicated
preventive maintenance system in place,
especially for high-speed spinning machinery.
12BE OPEN TO INNOVATIONS
- Cutting-edge technology, automation, and
innovations are driving the global spinning
industry. - Mills must adopt the latest innovations to reduce
manual work, improve production accuracy, and
minimize inefficiencies. - Smart technology, like mobile applications, can
enhance customer service and streamline
operations. - Resistance to change is a challenge that spinning
mills must overcome for sustained success in the
competitive market.
13TRACK ANALYSE EVERYTHING
- Business success relies on tracking all aspects,
making informed decisions, and achieving strong
ROI. - Key performance indicators (KPIs) for spinning
mills include raw material prices, production
volumes, machinery costs, maintenance needs, and
yarn pricing. - Accountability is crucial for success in spinning
mills, as in any other business.
14CLOSING WORDS
- Growing demand for quality-assured textiles in
India - Favourable government policies like the
Production Linked Incentive Scheme (PLI Scheme)
driving the textile sector forward - Embracing innovation with latest spinning
machinery and sourcing HPDE sliver cans
accessories - Following agile production methodologies to
increase capacity utilization in spinning mills - Setting up and operating a spinning mill can be
highly productive with the right strategies in
place
15 Setting up and operating a spinning mill can be
hugely productive
16THANK YOU
THANK YOU!
WEBSITE jumaccans.com EMAIL jumac_at_foglagroup.co
m PHONE NO 91 33 4016 6100 ADDRESS 21, C.R.
Avenue, Kolkata - 700072, India
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Setting Up A Spinning Mill