Dust Extraction System

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• Dust Extraction System

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• The Dust Extraction System is basically developed
  and manufactured for the removal, and extraction
  the dust from the industrial area. The dust
  particles produced during the manufacturing
  process are totally removed ensuring a safe and
  healthy working environment by preventing the
  release of pollutants into the atmosphere

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• In an industrial location, controlling dust
  particles and particulates is crucial. A clean,
  safe, and effective workplace is made possible by
  dust extraction systems. A thorough explanation
  of Dust Extraction Systems, including its
  significance, features, and advantages, is given
  on this page.

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For the below, it is essential to install in
every industry

1. Health and Safety Airborne dust can pose
   significant health risks to workers. Dust
   Extraction Systems help mitigate these risks by
   capturing and removing harmful particles,
   reducing respiratory issues, allergies, and the
   risk of more severe health conditions.
2. Equipment Longevity Dust accumulation on
   machinery and equipment can lead to wear and
   tear, reducing their lifespan and causing costly
   repairs. Dust Extraction Systems protect your
   valuable assets, ensuring they perform optimally
   for longer.

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1. Enhanced Productivity A clean workspace
   minimizes disruptions caused by dust-related
   issues. Reduced downtime means increased
   efficiency and productivity, which, in turn,
   positively impacts your bottom line.

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Components and System
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Components of the Dust Extraction System

• The Dust extraction system typically consists of
  several components. Here are the below-mentioned
  details.

• Dust Generation The process begins with the
  generation of dust, pollutants, or heavy
  particulates from industrial operations such as
  welding, cutting, grinding, furnaces, or chemical
  reactions.
• Capture Hood A capture hood, or local exhaust
  hood, is placed near the source of dust
  generation to capture the pollutants at their
  point of origin.

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• Ductwork The captured fumes are then transported
  through a network of ducts, which direct the dust
  toward the fume extraction system. The Ducts are
  D1, D2, D3, and D4 as shown.
• Centrifugal Fans Centrifugal fans, are
  responsible for creating the necessary airflow in
  the dust extraction system. They draw the dust
  from the capture hoods, through the ductwork, and
  push it through the heat exchanger/cooler and
  baghouse/scrubbers. These fans generate the
  required suction to maintain an efficient airflow
  and capture contaminants effectively.

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• Hopper It's placed under a bag filter to collect
  the dust.
• Bag Filters They are placed in the bag House
  with various filters where the dust is enclosed.
• Pressure Gauge The pressure of air is applied on
  the bags to have dust-free bags.
• Timer Dust collector timer controllers are
  devices that automate the cleaning process of a
  dust collector.
• Rotary Air Valve For smooth efficient flow the
  Rotary Air Valve is fixed.

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Working of Dust Extraction System

• Dust Extraction Systems operate through a series
  of steps

1. As per the tailored applications designed, the
   dust extraction system is designed, and the dust
   is captured through the source at the hood named
   H1, H2, H3, and H4 as shown in SLIDE No 6 .
2. The captured dust is then transported through a
   network of ducts, D1, D2, D3, and D4
   Respectively.

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1. This Dust is passed to a centralized bag house
   filter through pipes with the help of centrifugal
   pipes, fans, or blowers which generates the
   necessary airflow.
2. The filtration process takes place At the
   central collection point, the contaminated air is
   pushed through high-efficiency filters. These
   filters effectively capture and retain even the
   tiniest dust particles, allowing only clean air
   to pass through.

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• The Compressed Air is bombarded on these bag
  filters using a high pulse jet which removes the
  dust.
• The dust is safely collected in Hopper for proper
  disposal of the dust.
• For smooth efficient flow the Rotary Air Valve is
  placed next to the hopper.
• The dust is collected dust bin, or dust container
  for safe disposal or dumping.

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Benefits of a Well-Designed Dust Extraction
System

• Improved Air Quality Clean air enhances the
  overall health and well-being of employees and
  reduces health-related absenteeism.
• Equipment Longevity Protecting machinery and
  equipment from dust prolongs their lifespan,
  reducing maintenance costs.
• Regulatory Compliance Dust Extraction Systems
  help businesses adhere to industry and
  environmental regulations, preventing costly
  fines.
• Enhanced Productivity A clean, safe workspace
  promotes employee well-being and increases
  efficiency, ultimately benefiting the bottom
  line.

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Some Types of Dust Materials collection/removal
by Dust Extraction System

• Dust collection systems are designed and
  manufactured to collect and remove all forms of
  dust, dirt, and particulate matter. Below are
  some dust particles removed after the industry
  process

• Gypsum 

• Spice Dust

• Metal Chips

• Plastic Dust

• Sugar dust

• Rock Dust

• Silica Dust

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Dust Extraction Systems Used in Various
Industries
Dust extraction systems find application in
several industries where the processes generate
dirt and dust. Some industries where these
systems are commonly used include

• Steel and Metal Industry AOD Furnaces, Induction
  Furnaces, Ferro Alloy Furnaces, Blast Furnaces,
  Electric Arc Furnaces, and Ladle Refining
  Furnaces. Thermal Spray, SANDING FINISHING.
• Pharmaceutical Industry Various dusts are
  developed during medicine, and medicine powder
  manufacturing.

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• Food Industry Bakery product manufacturing, food
  processing, Sugar, powders, flour, meals, spices,
  and starch are materials that produce dust that
  needs to be functioned, controlled, and
  monitored.
• Mining Industry Various minerals when
  manufactured byproducts or some dust are
  generated. They are removed with the help of Dust
  Extraction System

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• For every industrial environment, a well-designed
  dust extraction system is an excellent
  investment. It guarantees cleaner air, safer
  surroundings, and increased equipment
  performance, all of which help to make an
  operation more lucrative and effective.

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• If you're considering and willing to implement a
  Dust Extraction System in your industrial
  facility, StratGem Projects is here to help with
  your significant application with the best Dust
  Extraction System Manufacturers India.
• Contact us today to discuss your specific needs
  and explore the best dust extraction solution for
  your industry, factory, business, etc.

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• Contact Info.
• Office No. 20, 4th Floor, B Wing, City
  Vista Kolte Patil Downtown, Fountain Road,
  Kharadi, Pune. MH, India 411014
• 91 020 46028762 91 9175673483
• sales_at_stratgemprojects.com
• www.stratgemprojects.com