Maintenance Tips to Extend the Lifespan of Lead-Acid Batteries

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Maintenance Tips to Extend the Lifespan of
Lead-Acid Batteries
ii Maintenance Tips to Extend the Lifespan of
Lead-Acid Batteries By Sbrbatteries I 0 In
Blogs I P Comments Today, several applications
make use of lead-acid batteries, including
Electric material handling equipment. Cleaning
machines. Golf carts. UPS. Aerial work platforms,
etc. Lead-acid batteries require regular care and
upkeep to extend their service life, in contrast
to tubular and maintenance-free batteries. The
most popular and broadly used big batteries are
lead-acid batteries, which have a lifespan of
approximately five to six years. However,
lead-acid batteries can survive a lot longerup
to ten years or longerif they are well
maintained. We'll go over the required actions to
extend the life of your lead-acid batteries and
support you in keeping them in good working order
in this blog. Howto Extend Lead Acid Battery
Life? For most electrically powered equipment
including aerial work platforms, lead-acid
batteries are necessary. Lead-acid batteries,
however, can lose their charge over time like any
other battery, which can cause problems and even
battery failure. Use these easy actions to make
sure your batteries last as long as possible
Before using new batteries, they should be
fully charged. Before new deep-cycle
batteries achieve their maximum capacity, they
must cycle them multiple times (25-100 cycles,
depending on the kind). There will be a cap on
capacity during this time. The connections
on battery cables should always be tight and
undamaged. In order to prevent shorting battery
terminals, always use insulated tools. Frequent
examinations are advised.
Vent caps need to be tightly and accurately
placed when operating a vehicle and charging a
battery. Batteries should always be kept
clean, clear of corrosion, and free of dirt.
Unless the plates are exposed prior to charging,
batteries should always be watered after
charging. Plates that are exposed should have
around 1/8" of electrolyte covering them (use
only distilled water). Once charged, check the
electrolyte level. It is recommended to maintain
the electrolyte level 1/4" below the cell cover's
fill well bottom.
When recharging batteries, water should be
distilled or treated so that the total dissolved
solids (TDS) content is no more than 200 parts
per million. Iron exposure should be avoided at
all costs by taking extra precautions.
Batteries should never be depleted below 80 of
their rated capacity for maximum battery life. A
proper battery size will prevent over discharge.
To fully charge batteries in eight hours,
battery chargers should be matched. Batteries can
sustain damage or have significant performance
reductions from improper or mismatched charges.
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automatically operated charger needs to be
unplugged and reconnected.
The replacement batteries should match the
companion batteries in terms of size. age. and
usage level when there are several batteries
linked in series, parallel, or series/parallel
configurations. Never insert a fresh battery into
a pack that has 50 or more cycles. Replace them
with brand-new batteries or make excellent use of
a used set.
Testing batteries on a regular basis is an
essential preventive maintenance process. The
true charge level and balance of each fully
charged cell are indicated by the hydrometer
results. A defective cell or incorrect charging
could be the cause of imbalance, which could
indicate the necessity for equalizing. Voltage
checks (charged, discharged, and open circuit)
can identify a weak or defective battery. When
alternative techniques fail, load testing will
identify a defective battery.
Companion batteries will fail early due to a weak
battery.
Use a charger and battery pack system that
always match. Chargers that are not compatible
could lead to issues.
Batteries require different upkeep as they
get older. This indicates a greater finish rate
(higher amperage at the conclusion of the charge)
or a longer charging time.
Older batteries typically lose capacity and
require more frequent watering.
The earliest possible chance should be taken
to fully charge lead-acid batteries. Steer clear
of using half-charged batteries continuously.
They will live shorter lives and have lower
capacity as a result.
Extreme temperatures can have a significant
impact on the charging and functioning of
batteries. Battery capacity is decreased, and
charging is delayed by cold.
Heat uses more water and can lead to
overcharging. An explosion or fire may result
from thermal run-away." which is brought on by
extremely high temperatures. If an application
requires operation in extremely cold
temperatures, speak with a battery or charger
specialist about possible solutions.
All lead-acid batteries are susceptible to severe
damage from inactivity. If you plan to use the
season, we suggest the following
Before storage, make sure the battery is
fully charged.
Eliminate all electrical connections,
including series and parallel connectors, from
the battery.
The battery should be kept as cool as
possible. But avoid storing it anywhere that will
constantly be greater than 40 degree Celsius.
When kept batteries will selfdischarge the
self-discharge rate decreases with temperature.
Every two months, boost when not in use.
Conclusion
Many industrial vehicles have lead-acid
batteries, and extending their service life is
crucial to maintaining their optimal performance.
You may prolong the life of your batteries by
following the instructions provided in this
article. If you are looking for a reliable
supplier of lead-acid and deep-cycle batteries in
the UAE. SBR Batteries will be the best choice.
We have proven market experience, and we are
technically qualified to clear up any of your
doubts regarding batteries.
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