CBN Inserts | Machenzzo

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CBN Inserts High- performance cutting tools

• CBN inserts are advanced cutting tools made of
  cubic boron nitride. They offer exceptional
  performance and durability, making them ideal for
  high- speed machining applications.

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Applications of CBN Inserts
Automotive Industry CBN inserts are widely used
for turning, milling, and boring of engine
parts, such as cylinder heads, blocks and
camshafts. They optimize metal cutting
performance, reduce machining times and increase
productivity.
Aerospace Industry These inserts are suitable for
applications such as turning and milling of
hard-to-machine aerospace materials such as
Inconel, titanium, and hardened steels. They
provide longer tool life, improved dimensional
accuracy and better surface finish.
Die and Mold Industry CBN inserts are ideal for
finishing, turning and milling of hard metals
such as hardened steel, cast iron and powder
metallurgy. They offer high precision,
repeatability and low surface roughness.
General Machining CBN inserts are used in the
general machining of a wide range of materials
such as ferrous and non-ferrous metals,
plastics, and composites. They are highly
versatile and deliver consistent performance
across different operations.
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Uses of CBN Inserts
Engine Manufacturing CBN inserts are widely used
in the manufacturing of engine components such
as valves, gears, and bearings. They offer
higher productivity, precision and longer tool
life.
Aircraft Industry CBN inserts help in the
efficient machining of aerospace components
such as turbine blades, blisks, and disks. They
provide a cost-effective solution for
high-precision machining of difficult-to-machine
materials.
Hard Metal Machining CBN inserts exhibit superior
performance when machining materials such as
hardened steel, cast iron, and other hard
metals. They provide long tool life, high
productivity and excellent surface finish.
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Benefits of Using Ceramic Inserts
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High Hardness
Ceramic inserts have exceptional hardness, making
them ideal for machining high-strength metals.
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Heat Resistance These inserts are less prone to
thermal deformation, and can operate at high
cutting speeds and temperatures without damaging
the cutting edge.
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Chemical Stability Ceramic inserts are highly
resistant to chemical wear and corrosion, making
them ideal for machining of abrasive materials
that tend to generate chemical reactions.
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Reduced Tool Wear Ceramic inserts require less
frequent changes and offer longer tool life than
traditional cutting tools, reducing tooling costs
and increasing productivity.
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Different Types of Ceramic Inserts
Nitride Ceramics Nitride ceramic inserts are made
of silicon nitride or silicon aluminium nitride.
They offer superior resistance to heat and
thermal shock, and are ideal for machining of
cast iron, hardened steel and nickel-based
alloys.
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Oxide Ceramics Oxide ceramic inserts are made of
aluminum oxide, titanium oxide or zirconium
oxide. They offer high toughness, wear
resistance, and thermal stability making them
ideal for roughing and finishing applications.
Whisker-reinforced Ceramics These inserts are
made of oxide or nitride ceramics strengthened
with whiskers of silicon carbide, titanium
carbide, or aluminum oxide. They offer high
hardness and toughness and excel in the
machining of hardened steel, cast iron and
nickel alloys.
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Comparison of Ceramic and CBN Inserts
Ceramic Inserts High hardness High chemical
stability Less thermal deformation Lower thermal
conductivity
CBN Inserts High toughness High wear
resistance Less wear of cutting tool Higher
thermal conductivity
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Bidemics Inserts
What are Bidemics Inserts? Bidemics inserts are
advanced cutting tools designed for high- speed
machining of various materials including steel,
cast iron, and non-ferrous metals. They offer
high productivity, precision, and dimensional
accuracy.
Properties of Bidemics Inserts Bidemics inserts
exhibit high toughness, wear resistance, and
thermal stability. They have a unique chip
breaker design that reduces heat generation,
prevents chip clogging, and provides a smooth
cutting action.
Factors to Consider When Selecting Inserts The
selection of inserts depends on a variety of
factors including workpiece material, cutting
conditions, cutting forces, surface
requirements, tool geometry, and
cost-effectiveness. Choosing the right insert
can lead to significant improvements in
machining efficiency and productivity.