Electronic Metals and Alloys - PowerPoint PPT Presentation

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Electronic Metals and Alloys

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Title: Electronic Metals and Alloys


1
Electronic Metals and Alloys
2
  • Electronic Metals and Alloys possess exceptional
    electrical, magnetic, surface and
    corrosion-resistant properties that play major
    roles in everyday electronic applications such as
    computers and smart phones.
  • Materials that play a major role in the
    electronic metals and alloys categories include
    200 Series Nickel.

3
  • Monel 404
  • Nickel 200
  • Nickel 201
  • Nickel 205
  • Nickel 233
  • Nickel 270

4
  • The metals and alloys that go into both consumer-
    and industrial-grade electronics must be
    flexible, versatile and able to be manipulated
    with extreme precision. Heat is another key
    concern with electronic equipment, which means
    any alloys used have to be able to resist the
    effects of high temperatures. Finally, the metals
    must be able to withstand corrosion. Combined,
    these factors can significantly impact a piece of
    electronic equipments operability and longevity.
  • For many electronic and communication components,
    engineers will use commercially pure, low-alloy
    nickel. Compared to nickel alloys, commercially
    pure nickel maintains high electrical and thermal
    conductivity. It also has good ductility and
    malleability, both of which play an important
    role in the manufacture or repair of sensitive,
    small components that require much precision.
  • Nickel Alloy 200 is another electronic grade
    alloy thats often used in electronic
    applications. One of the worlds toughest metal
    alloys, Nickel Alloy 200 maintains very good
    resistance to corrosive and caustic environments
    and acids, including hydrochloric, sulfuric and
    hydrofluoric.
  • This alloy is commercially pure (99.6 wrought
    nickel) and can be used across many different
    applications due to its good mechanical
    attributes and resistance. Nickel Alloy 200 also
    has magnetic and magnetostrictive properties
    along with the essential electrical and thermal
    conductivity requirements for electronic
    components.
  • Tantalum Takes Center Stage
  • A highly stable metal thats virtually immune to
    chemical degradation at low temperatures,
    tantalum is another popular choice for engineers
    and designers involved with the production of
    electronics. The metal also demonstrates high
    levels of corrosion resistance (when it comes in
    contact with moisture or air) and forms a thin,
    protective oxide layer upon exposure to the
    atmosphere.

5
  • Used in various alloys, tantalum adds high
    strength, ductility and a high melting point to
    those formulas. Over 50 of the worlds tantalum
    is used to make electrolytic capacitors and
    vacuum furnace parts. It can also be found in
    electronics, cell phones and micro-electromechanic
    al systems (MEMS) technology, or the tiny
    integrated devices and systems that combine
    mechanical and electrical components.
  • As the miniaturization trend continues, the use
    of tantalum in electronics will likely increase
    due to the metals very high working temperatures
    (although the metal itself is much heavier than,
    say, tungsten). Because its corrosion-resistant
    to hydrochloric, sulfuric and other acids,
    tantalum is also used frequently by large
    chemical companies (e.g., to make the tubs that
    the companies mix their chemicals in).

6
  • Selecting the Right Metal or Alloy
  • When selecting electronic grade alloys,
    procurement professionals and engineers should
    carefully consider the specific application that
    theyre working on and the environment that the
    device or equipment will be operating in. This
    will determine your metal purity requirements,
    which is a key consideration due to the fact that
    within the Nickel Alloy 200 series there are
    various purity levels.
  • For example, Nickel 290, a grade of nickel made
    by a powder-metallurgy process, offers very high
    purity levels that reach as high as 99.95. Often
    used in electronic applications such as
    components of hydrogen thyratrons and for battery
    applications, Nickel 290 has a low annealing
    temperature that makes it superior to other forms
    of nickel as a substrate for precious-metal
    cladding.
  • Finding the right electronic grade alloy for your
    specific project is critical to ensuring proper
    functionality, heat-resistance and
    corrosion-resistance for that application. To
    guarantee the best match, start by carefully
    assessing your own project needs and then
    comparing them against the properties and
    specifications of each prospective metal alloy.
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