SEWAGE TREATMENT PLANTS WITH MESSUNG'S NX-ERA XPRESS SERIES

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THE LEADING EDGE
Messung is a Leading Industrial Technology Expert
in India, seeking to be a dynamic organisation
driven by pioneering zeal, a passion for new
ideas and pursuit for excellence to bring
progressive solutions that deliver the
competitive edge for customers. Continuing its
legacy of innovations in Industrial Automation,
the Messung Group has diversified into various
businesses. Messung empowers businesses and
industries with the foremost technologies and
high performance products backed by deep domain
knowledge and reliable support. We work closely
with customers, understand their needs and
challenges identifying opportunities and
technologies to bring the most relevant solutions
that contribute to their success. Even in
business, our social consciousness and sense of
environmental responsibility remain firm and
uncompromising. Our competencies are as diverse
as our portfolio - which today spans the fields
of Automation Controls, Electrical Engineering
and Workplace Technology. In these, and many more
emerging fields, we are constantly expanding and
enhancing our market expertise to achieve - and
deliver - the Leading Edge in the Food Beverage
(FB) industry.
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SEWAGE TREATMENT PLANTS WITH MESSUNG'S NX-ERA
XPRESS SERIES(A CASE STUDY)
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ABOUT SEWAGE TREATMENT PLANTS
Sewage is the waste generated from residential,
institutional, commercial and industrial
establishments. Due to the hazardous impacts of
municipal, industrial and hospital wastewater on
water, soil, air and agricultural products,
wastewater treatment and the proper disposal of
the sludge produced are indispensable from an
environmental safety point of view. Moreover,
reuse of sewage is the most sustainable and
long-term solution to the problem of water
scarcity. Sewage Treatment Plants (STP) treat the
sewage and waste water to produce a cleaner, more
environmentally friendly effluent that is safe
for disposal, gardening/agricultural use or
domestic use in toilets, etc. Physical, chemical,
and biological processes are used to remove
contaminants and produce treated wastewater (or
treated effluent) that is safer for discharge
into the environment.
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APPLICATIONS WHERE SEWAGE TREATMENT PLANTS ARE
USED
A great example of STP is the treatment plant you
find in big cities. Residential households,
commercial buildings, municipal wastewater, etc.
also use STPs to treat their waste water and
sewage. STPs are mandated by government and
municipal authorities.
DOMESTIC COMMERCIAL APPLICATIONS Hotels Hosp
itals Residential Office Complexes Malls E
ducational Institutions
INDUSTRIAL APPLICATIONS Pharmaceutical
Industries (API Formulation) Chemical
Manufacturing Textile Industry Food
Beverages Dairy Milk Products Sugar
Distillery General Engineering Dye
Intermediate Industry Vegetable Oil
Processing Plastic Processing Industry Paper
Pulp Tannery Oil Refinery Petrochemical
Industry Fertilizer Industry
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THE CUSTOMER

• A one-stop solution provider in industrial water
  treatment plants.
• Deliver complete water treatment solutions
  through a rational blend of technology human
  capital.
• Manufacture industrial water treatment plants and
  also supply water treatment chemicals / spares.

KEY FEATURES OF THE SEWAGE TREATMENT PLANTS
Rids potential diseases. Wastewater treatment
systems eliminate disease-causing bacteria and
kills harmful organisms Minimal odour
emissions No water bills Little maintenance
Break down solids faster Less
wasteful Low-cost for the entire process
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THE SOLUTION
Messung engineers studied the machine and its
requirements, and came up with a solution
consisting of NX-ERA XPRESS XP300 PLC
controller XMPRO REMOTE CANOPEN IO Modules 7
inches HMI The proposed automation solution
involves A series of small control systems
that run the facility A PLC (Programmable Logic
Controller) to continuously monitor the operation
of pumps, closures and other devices, collect and
execute commands coming from the higher
levels. Also to control various processes based
on the data and the built-in algorithm. A
control panel in a suitable HMI for the control
and monitoring of waste water treatment, which
requires communication between the HMI
application and local PLC controller. A
program that provides the appropriate behaviour
of the valve, placed at the entrance and the
control of the pumps, written in a ladder
diagram. The alarm and monitoring system is of
the highest importance.
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THE BRAIN OF THE SYSTEM NX-ERA XPRESS
World-class technology at a cost-effective price
- for entry-level applications. NX-ERA Xpress
micro PLC delivers high-speed processing power in
a compact design with embedded I/O. The micro
PLC system can be easily expanded through CANopen
using the Remote I/O Modules - a great advantage
for OEMs with needs of small, scalable
applications. Messung, leading micro PLC
manufacturer has developed this powerful mini
PLC (Programmable Logic Controller) with a host
of special features High density I/O both
Digital Analog Programming by Codesys - IEC
61131 based software Ethernet Port - TCP/IP,
Modbus TCP/IP Inbuilt Webserver Industry 4.0
ready - OPC-UA, MQTT features RS-485 port with
Modbus RTU Master protocol CANopen Master/Slave
protocol SCADA and HMI interfaces
available Built in HTML web server
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BENEFITS FOR THE CUSTOMER
Conformal Coating ensures integrity even in
harsh environments Programming and
configuration environment based on IEC 61131-3
standard the global standard in programming
languages for programmable controllers Enhanced
item quality Increase in reliability
Eco-friendly operation Increase in
profitability Decrease in downtime,
maintenance and operation costs Utilization of
labour in other sectors where automation is not
feasible Accurate data/information can be
obtained, real time operation and better process
control
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THE OUTCOME

• Several advantages of a PLC controlled system,
  compared with the traditional manual control
  sewage treatment plant
• The workload of the operator is greatly reduced
  and the labour intensity is lessened
• Using the computer to process the data and make
  the chart, makes the sewage treatment more
  scientific in management
• The use of PLC system for the rational use of
  energy and equipment reduces energy consumption,
  and achieves obvious economic benefits
• The PLC system and adoption of high and new
  technology in the process, equipment and
  management, has greatly promoted the scientific
  progress of the industry, creating obvious social
  and economic benefits.

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• Messung's NX-ERA Xpress compact PLC has been
  successfully used in a variety of applications.
• Some of these include Continuous Furnace,
  Pressure Testing, Dust Analyser, Bandsaw,
  Hydraulic Press, Boiler automation, AHU, milling
  machine and many more.
• To find out if NX-ERA Xpress is right for your
  application, contact Messung.
• Messung offers a full range of programmable logic
  controllers, and the full set of automation
  system components such as HMIs, Remote I/Os, etc.
  
• Messung can help develop customised yet
  cost-effective industrial automation solutions
  tailored for your specific application.
• As the leading PLC manufacturer in India, Messung
  also offers the latest SCADA applications, VFD
  drives and servo drives.

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Thank you

• Contact us
• MESSUNG SYSTEMS PVT. LTD.
• 501, 502 503 Lunkad Sky Vista, Viman Nagar,
  Pune, India - 411 014.
• T 91 20 6649 2800 E sales_at_messung.com