When Building Electronic Box Assemblies – Miracle Electronics

1
An electronic box assembly is an
electromechanical assembly process that includes
enclosure fabrication, installation of
sub-assemblies and components, and routing of
wires and harnesses. It could mean anything from
a PCB assembly in a cabinet fill or wires, or a
complex fully integrated electromechanical system
with pneumatics and electronics.
Whatever it may be, you need to have your
components placed in a project box that
protects, as well as makes your product truly
useful and accessible. Designing electronic box
assemblies in India presents its own challenges,
which is why you need a manufacturer who goes
ahead with the right approach. You need one who
specializes in the capability you want to build,
and has experience in building the particular
product and components youre looking for.
Outsourcing your electronic box assembly is an
easy task when you have such a reliable
manufacture partnered with. But, while you
outsource, you also need to consider a few
basics to help the build process go smoothly.
There are certain instructions you need to send
to the manufacturer for building the box
appropriately. These include
2
Bill of Materials (BOM) The Bill of Materials
gives the manufacturer an idea of all the key
components, with a clear mention about the
materials that you will be providing, and those
to be sourced by the manufacturer. You may also
define every tiny detail like the adhesives, tie
wraps, nuts and bolts, washers, heat shrink, etc.
if you wish to avoid even the smallest confusion
or misconceptions in the future. You should also
clearly specify the tolerances and finish of
each component if you want anything particular
to be considered. All in all, it is best to
specify every minute detail just exactly how you
need it. If youre too confused as to what
materials or specifications should be used for
your particular requirement, you can also
communicate all your ideas and purposes to the
manufacturer, and help him decide the best
solution for you. Assembling Once all the
materials and components are decided and
discussed upon, along with all the
specifications and details mentioned, its now
time to move on to the process of assembling
them. if possible, you can provide a 3D CAD model
to help the manufacturer visualize the final
product like you want it to be. Or, at the least,
you must provide the assembly drawings with
every detail clearly mentioned. However, if
youre not too sure, you can always define the
purpose and requirement, and leave the job of
designing and prototyping to the manufacturer.
This can also help when there are large amounts
of space, labour, and specialist tools required
for the build. Testing Testing is always an
integral part for any product, especially when it
is an electronic or electrical device. The basic
electrical safety testing, such as earth bond and
flash tests, need to be conducted, thus
specified well in advance. Other tests may
include visual inspection, functional testing,
factory acceptance testing, etc., depending upon
your specific product. If youre not too sure
again, your manufacturer can help decide as to
what kind of testing is important, as they will
have the proper knowledge and experience of what
will work best for your particular
product. Outsourcing and electronic box assembly
inevitable requires close cooperation between
the client and manufacturer. By providing all the
above information, and every other detail
possible, there would be lesser confusion, lesser
misunderstandings, and lesser wastage of time
and money. Whether you require a simple box
build assembly, or complex electronic box
assemblies in India, you can get in touch with
Miracle Electronics to ensure that your product
is protected and
3
looks good with the final assemble that proves to
be a true reflection of your encased product.
Dedicated to lean manufacturing techniques,
Miracle Electronics will always offer maximized
efficiency and a complete package, no matter what
the product may be.