Title: Pros and Cons of synthetic rubber adhesive
1Pros and Cons of Synthetic Rubber
Adhesive Adhesive tapes are composed of two
distinct layers. Each of these layers is
important to the properties of the final
product, and adds to the adhesion and strength of
tape. The first layer is the backing material,
and is selected to provide half of the tapes
final properties. It can be polyimide film (the
generic version of DuPonts Kapton), polyvinyl
chloride (PVC), Polyethylene terephthalate (PET).
It can also be some other form of plastic, cloth
or paper material. The other half of the tape is
determined by the adhesive layer applied to this
backing layer. The main categories of adhesive
tape are silicon, acrylic, and rubber. Each of
these adhesive types has their own advantages
and disadvantages which make them more or less
suitable for certain environments and
situations. Synthetic rubber tape is a synthetic
polymer often used in the hook and loop fastening
system. Compared to other types of adhesives, it
is less expensive and has a higher initial tack
quality. However, rubber adhesives come with
their own downsides. This article discusses
various pros and cons of synthetic rubber
adhesive. Features of Rubber Adhesive Only by
looking at the tape roll, it is very hard to tell
the type of rubber used on the tape. Rubber
adhesives can be divided into two subgroups
Natural and Synthetic.
1. Natural rubber Natural rubber adhesive has
higher tack, or stickiness i-e adhesion. It has
limited UV resistance, low temperature
resistance, and high shear strength. This kind
of adhesion is used in the cheapest tapes on the
market, but they have limited applications.
Natural rubber adhesives are used in duct tapes,
low-temperature masking tapes and surface
protection tapes.
Synthetic rubber Synthetic rubber is formulated
rubber, artificially manufactured in lab, as
opposed to natural rubber coming from the trees.
Synthetic rubber can be further categorized into
three subgroups Hot-melt, Solvent and Butyl
rubber.
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21. Hot-melt rubber Hot-melt rubber is a
low-temperature melting plastic. This means this
adhesive type has low temperature resistance. It
has low UV resistance, ages poorly, and becomes
brittle due to prolonged exposure to the sun.
This rubber is good for low- to medium-duty
carton sealing, paper core starting
applications, and low-temperature splicing.
2. Solvent rubber Solvent-rubber based adhesives
have comparatively better temperature resistance,
and aging performance. However, they do not have
good UV resistance. This type of adhesive is used
for electrical and foam tapes.
3. Butyl rubber This type of synthetic rubber
is has an excellent UV resistance, and aging
performance. However, it has a low mechanical
strength. Butyl rubber adhesives are popular for
foam tape applications, construction and plumbing
applications.
- Pros
- Easy to Clean
- Synthetic rubber adhesive is specifically
engineered to adhere to a wide range of surfaces
quickly and efficiently. Once removed from a
surface, rubber adhesive does not leave any
stickiness behind, and can be removed easily. It
is also known as a smart adhesive because it
will hold firm till the time you want it to bind.
Once you decide to take it off, all you need to
do is pull off the tape. There will be no need to
clean it because it does not leave any trace of
adhesive residue. - Works in all weather
- The special design of synthetic rubber adhesive
is such that it performs well in extreme ranges
of weather and temperature conditions. Unlike
natural rubber adhesives, synthetic rubber is
engineered to perform in a wide range of
temperatures, from as cold as 45 F to as hot as
200 F, in rain or shine. - Resistant to chemicals contaminants
- One of the biggest pros of synthetic rubber
adhesive is its superior resistance to chemical
and other contaminants. It is not possible to
remain away from hazardous chemicals and dirty
work environments in an industrial setup.
However, you can address the challenges of
working in variety of environments, where some
are dirtier then others, by using synthetic
rubber adhesives. This kind of rubber adhesive
provides a reliable working partner no matter how
harsh (or dirty) the environment. - Ages well, remains stable
- Synthetic rubber adhesives age gracefully, better
than other natural rubber adhesives. Synthetic
adhesives have a strong grip and they last
longer than natural rubber adhesives. Using this
adhesive will take away the worry of
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3- replacing it again and again. The moment you
apply this adhesive you can be sure that it will
remain strong and ready for work, even if it
sits around for a while. - 5. Conformability and stability
- Synthetic adhesive provides greater
conformability for working with irregular
surfaces. Although you would like it more if you
have to operate on smooth surfaces, but that
happens only in a perfect world. In real-world
scenarios, we need an adhesive that can adhere
to uneven and rough surfaces. Synthetic rubber
adhesive will conform to most irregular
surfaces, and provide the stability you need.
Once you are done with a project and you need to
take it off, you can do it conveniently. - Cons
- Although silicone rubber has many advantages to
its many properties, there are certain
disadvantages of silicone rubber too. - Instability
- Synthetic rubber adhesive is highly susceptible
to moisture and high temperatures, which may
cause it to break down over time. Moreover, it
is also not a good choice if you use solvents or
chemicals because they can wear away at the
rubber. Synthetic rubber provides great adhesion
on plastic items and in indoor situations where
there are fewer chances of extreme temperature
changes. - Costly
- One of the primary disadvantages of synthetic
glues is that it is very costly to design and
produce. However, depending on your needs,
synthetic rubber adhesive could save you on
operating costs, which may make up for their
larger cost.
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