Understanding Customized Cable Assemblies - Miracle Electronics

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Cable assemblies, wire harnesses, wiring
assemblies, wiring looms call it whatever you
may, its all the same all leading to a product
that assembles electrical wires or cables to
transmit signals or power. The wires used, the
binding material, other components, the size,
all of it differs from one application to
another.
It is thus a better option to have your cable
assemblies customized to suit your particular
application and purpose, where the materials,
design, and size are all decided based on your
requirements and preferences. And, when you want
the best quality customized cable assemblies,
you turn to Miracle Electronics, your one stop
destination for all your cable assembly
solutions. Every product you receive from us is
approved for quality by DGAQA and MSQAA, our
production processes being certified for quality
to ISO 9001, AS9100C, thus proving that we are
the most reliable and qualified cable assembly
manufacturer from India. How are customized cable
assemblies manufactured? If youre wondering how
you can have such tiny components customized,
well tell you that these components, as much
tiny as they are, theyre equally important for
an application too. Thus, getting your cable
assemblies customized means better quality and
better performance, thus having your application
run productively, and for longer.
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• So, when you want your cable assemblies
  manufactured, you first communicate all your
  requirements and ever other detail about your
  applications with the manufacturer. You tell
  them what the application is, where it is to be
  installed, what situations and environments it
  will encounter, and any kind of challenges it
  will have to face while in use.
• Based on all the information, the manufacturer
  will then design the assembly and every tiny
  component to optimize them for functionality,
  performance, and a long life. If it is a new
  product youre introducing, you can first have a
  prototype made to test the design before
  entering into the mass production phase. This
  avoids expensive mid-run design changes,
  wastage, and future errors. Once the prototype
  is tested and approved, mass production will be
  carried out. However, even after mass
  production, every cable will be tested for
  function and safety to ensure reliability and
  consistency. Thus, no matter what your project
  size, you will always have tested and approved
  products in hand!
• Various options for customizing your cable
  assemblies
• First and foremost, you can decide on having your
  cable assemblies handmade or automated. This is
  heavily decided upon by mainly the project volume
  as well as the complexity involved. For a small
  volume of assemblies with a simple design,
  handmade processes can be used. But, if the
  volume is huge, or if complexities are involved,
  automation is much better.
• You can choose on the kind of special materials
  you want to use for your insulation, jacketing,
  and bundling. Your cables can be routed through
  sleeves, taped with fabric tape, or fastened
  with cable ties.
• Cutting, stripping, and crimping methods, or
  deciding on the type of components to be placed
  at the terminals, is also decided based on the
  design and application.
• Lastly, you can also decide on the kinds of
  colours you want to code your cables with for
  easy identification and installation. Or, you may
  also have your
• cables labelled or jacketed differently for the
  same.
• Which applications can call for customized cable
  assemblies?
• Customized cable assemblies are better used in
  every kind of usage, but they are especially
  required in crucial applications like
  automotives, telecommunications, industrial
  controls, military usage, medical equipment, and
  the like. So, whenever you have a crucial task to
  achieve, you could always approach a genuine
  cable assembly manufacturer from India like
  Miracle Electronics to have your products made
  to suit your every choice and need.

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Communicate your requirements and choices, and
let us help you decide to the perfect cable
assembly design for your particular application.