Achieving Perfect Quality in Manufacturing - PowerPoint PPT Presentation

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Title:

Achieving Perfect Quality in Manufacturing

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Manufacturers of highly engineered, complex products such as aircraft or satellites must deliver each product to perfection and customer specifications. Therefore, quality must always be the top priority and seamlessly incorporated into every design, change, production and quality control process. The challenge is that product expectations and complexity have increased substantially over the past few years, while costs are continuing to be analyzed. Accomplishing this objective requires manufacturers to be adept at navigating highly dynamic production, quality and supply chain issues while meeting regulatory requirements. Achieving perfect quality today requires an Industry 4.0 approach to quality – capturing an increasingly higher volume of data and metrics while using advanced technologies to understand this data, make predictions and identify potential issues before it is too late. – PowerPoint PPT presentation

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Title: Achieving Perfect Quality in Manufacturing


1
Global Quality and Efficiency optimization in
manufacturing
  • Improve and monitor quality and Yield
  • by 30 in one year

2
02
  • QualityLine is a software company
  • specialized on manufacturing analytics.
  • We bring over 30 years of experience in
    Manufacturing management of more than 100 mass
    production lines worldwide.
  • Our AI technology is based on 5 years of Research
    and development.

About us
3
Unique selling point 
  • We do your data integration
  • QualityLine AI technology is the only solution
    that automatically integrates all manufacturing
    data sources into one database globally.
  • 2. We build your analytics
  • QualityLine is the only solution that creates the
    entire analytics ready to use.

4
  • Companies lose more than 30 in efficiency and
    quality due to problems of lack of visibility
    throughout their manufacturing and service
    processes
  • Inefficient manufacturing processes.
  • Bad quality of material and products.
  • Wrong Product design.
  • Expensive customer service cost

Lack of end to end process visibility
5
Product Design
Holistic Approach to Analytics
Service centers - Customer feedback
Holistic Approach to Analytics for continuous
improvement in quality efficiency in
manufacturing
Engineering and testing
Holistic Approach for Analytics
Vendors
Manufacturing
Repair of Faulty products
6
  • Many data sources throughout the manufacturing
    process
  • Endless types of data formats and structures from
    different types of machines, equipment, ERP and
    MES system

The problem
Electronics Manufacturers
Existing data integration solutions are very
expensive and labor intensive
unable to implement the Industry 4.0 and Smart
factory revolution
7
The Solution
AI data integration that automatically unifies
all types of data to optimize manufacturing
efficiency and quality globally
  • We provide a complete Manufacturing Analytics
    360 solution
  • We do the integration process with the factory
    data, no API is required.
  • No changes in the factory existing data
    structures are required.
  • We collect the factory data.
  • We harmonize and unify the factory data.
  • We analyze the factory data.
  • We visualize the BI Analytics for the factory.

8
Data collection from each data source
  • No API, no hardware installation. 
  • We make the entire integration and implementation
    process
  • Implementation is done remotely
  • We build the analytics for you.

9
Technology - System Architecture
  • Real-Time data collection
  • Interpretation of Any manufacturing data
    structure
  • From every factory globally

Factory 1
Factory 2
Factory 4
Factory 3
10
Saving our customers millions of dollars
KEY BENEFITS
  • Higher Productivity
  • 30 of production yield
  • 22 of production capacity
  • Shorten production time per product by 10-15
  • Better Quality
  • 30 in quality KPIs
  • 50 reduction in returns of faulty products
  • 25 waste reduction

11
Data unification and Harmonization
  • AI data integration that automatically unifies
    all types of data to a unified global one
    language database
  • QualityLine integrates with ANY of your saved
    manufacturing data sources and continuously
    unified and harmonized it into one global
    database.
  • The database can be created and saved
  • In QualityLine cloud
  • In the customers private cloud
  • On premise

12
Manufacturing Analytics
Complete visibility of your manufacturing process
from overall plant up to a single test result.
  • Manufacturing Teams
  • Automated anomaly detection of quality issues
  • Automatic alerts.
  • Prediction of failures.
  • Product design issues
  • Management
  • Global online monitoring of all facilities
    worldwide.
  • Automated monitoring on cost of efficiency and
    quality.

13
Field Performance Analytics
Real time Analytics of post production field
level service and customers satisfaction to
reduce field and service cost
  • Monitor and improve
  • MTBF level.
  • Dead On Arrival level.
  • Service Level (SLA).
  • RMA

Data is integrated and collected from your MES,
ERP and CRM
14
Thank you
www.quality-line.com
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