Title: Achieving Perfect Quality in Manufacturing
1Global Quality and Efficiency optimization in
manufacturing
- Improve and monitor quality and Yield
- by 30 in one year
202
- QualityLine is a software company
- specialized on manufacturing analytics.
- We bring over 30 years of experience in
Manufacturing management of more than 100 mass
production lines worldwide. - Our AI technology is based on 5 years of Research
and development.
About us
3Unique selling point
- We do your data integration
- QualityLine AI technology is the only solution
that automatically integrates all manufacturing
data sources into one database globally. - 2. We build your analytics
- QualityLine is the only solution that creates the
entire analytics ready to use.
4- Companies lose more than 30 in efficiency and
quality due to problems of lack of visibility
throughout their manufacturing and service
processes - Inefficient manufacturing processes.
- Bad quality of material and products.
- Wrong Product design.
- Expensive customer service cost
-
Lack of end to end process visibility
5Product Design
Holistic Approach to Analytics
Service centers - Customer feedback
Holistic Approach to Analytics for continuous
improvement in quality efficiency in
manufacturing
Engineering and testing
Holistic Approach for Analytics
Vendors
Manufacturing
Repair of Faulty products
6- Many data sources throughout the manufacturing
process
- Endless types of data formats and structures from
different types of machines, equipment, ERP and
MES system
The problem
Electronics Manufacturers
Existing data integration solutions are very
expensive and labor intensive
unable to implement the Industry 4.0 and Smart
factory revolution
7The Solution
AI data integration that automatically unifies
all types of data to optimize manufacturing
efficiency and quality globally
- We provide a complete Manufacturing Analytics
360 solution - We do the integration process with the factory
data, no API is required. - No changes in the factory existing data
structures are required. - We collect the factory data.
- We harmonize and unify the factory data.
- We analyze the factory data.
- We visualize the BI Analytics for the factory.
8Data collection from each data source
- No API, no hardware installation.
- We make the entire integration and implementation
process - Implementation is done remotely
- We build the analytics for you.
9Technology - System Architecture
- Real-Time data collection
- Interpretation of Any manufacturing data
structure - From every factory globally
Factory 1
Factory 2
Factory 4
Factory 3
10Saving our customers millions of dollars
KEY BENEFITS
- Higher Productivity
- 30 of production yield
- 22 of production capacity
- Shorten production time per product by 10-15
- Better Quality
- 30 in quality KPIs
- 50 reduction in returns of faulty products
- 25 waste reduction
11Data unification and Harmonization
- AI data integration that automatically unifies
all types of data to a unified global one
language database - QualityLine integrates with ANY of your saved
manufacturing data sources and continuously
unified and harmonized it into one global
database. - The database can be created and saved
- In QualityLine cloud
- In the customers private cloud
- On premise
12Manufacturing Analytics
Complete visibility of your manufacturing process
from overall plant up to a single test result.
- Manufacturing Teams
- Automated anomaly detection of quality issues
- Automatic alerts.
- Prediction of failures.
- Product design issues
- Management
- Global online monitoring of all facilities
worldwide. - Automated monitoring on cost of efficiency and
quality.
13Field Performance Analytics
Real time Analytics of post production field
level service and customers satisfaction to
reduce field and service cost
- Monitor and improve
- MTBF level.
- Dead On Arrival level.
- Service Level (SLA).
- RMA
Data is integrated and collected from your MES,
ERP and CRM
14Thank you
www.quality-line.com