Title: Laser Cutting: Tips and Practical Processes that Work!
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Laser Cutting Tips and Practical Processes that
Work!
Laser cutting is becoming popular in the
manufacturing industry. It has even paved its
way in industries such as medical, aerospace,
electronics, automotive, etc. Its uses and
benefits even caught the attention of the
education sector and small business enterprises
apart from the industrial sector.
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Laser cutting has its various advantages to offer
like higher edge quality, faster speed, less
noise of the equipment and so on. The laser
machinery by manufacturers like Prima Optics
Laser, Fanuc Parts, etc. provides a comprehensive
product range with all these advantages. It is
necessary to keep a check on the efficiency of
the cutting process to avail these benefits to
the highest extent. Discover the tips to improve
laser cutting efficiency. Reduce the Cutting
Head Lift Generally, after working on one
profile, the machine will lift to a certain
height and then move to the next profile. This
prevents the collision with the cut pieces. By
optimizing the cutting path, you will be able to
reduce the cutting head lift and this, in turn,
will increase the efficiency of the laser.
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Use Quality Materials Earlier it was difficult
to cut thick material in a consistently smooth
edge. Today, with the help of technology, it is
easy to cut thick materials. But sometimes the
edge quality gets compromised. To deal with this
problem, using laser-quality, mill-scale
materials is advisable. Quality materials will
help to process thicker materials. Use the
Right File Format In laser cutting .dxf or .dwg
files are common. Hence, it is necessary to
choose the correct file for better efficiency.
Many software and applications are available
that will help you. With the help of those you
can convert PDF, .eps, .svg, and other file
formats into .dxf or .dwg files. Keep a Check on
Spacing When cutting multiple parts on the same
metal sheet, spacing plays a significant role.
If the parts are too close or you cut the
features too thin then there is a risk of the
burning down the
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material. Therefore, it is advisable to keep the
appropriate spacing. Better Nozzles For
machines to effectively cut thicker materials it
is necessary to make advancements in cutting
nozzles. For this, popular technologies like
oxygen cutting, and nitrogen cutting are
available. They have a high-powered ability to
cut at high speeds in thin materials. If you
need help in increasing the efficiency of your
machines, you can search for manufactures
online. Manufacturers like Prima Optics and
Fanuc parts use functions and methods that help
to improve laser-cutting efficiency. Updating to
New Technology Over the years the laser beam
quality has improved thanks to new technology.
One of the recent developments is a fiber laser.
It has a lower maintenance cost, simple
operation, and can cut the metal at a higher
speed. By adopting such technologies, you can
make the cutting process simpler and quicker.
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- Now lets discuss a few practical processes that
increase the efficiency of laser-cutting. - Automatic focusing
- The first step in metal cutting is to set the
focus on the surface of the sheet. The laser
focus varies depending on the material. Earlier
manual focusing method was used which was
replaced by auto-focusing due to advancement in
technology. By using an auto-focusing function,
machines can adjust the focus to a suitable
position. You can even adjust it according to
material type and thickness. This, in turn,
increases the laser-cutting efficiency. - Concentrated Perforation
- It is the processing technique of the
laser-cutting machine. The cutting process using
traditional perforation technology includes 2
stages - Perforation and cutting contour 1
- Perforation and cutting contour 2
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- While the concentrated perforation process aims
at completing the perforation of all contours
and then moving forward to the cutting process. - This method increases the length of the machine's
trajectory, avoids burning and adds up to the
effectiveness of laser cutting. - Common Edge Cutting
- When two parts have a common edge, you can
separate them with the help of a single cut.
This is known as common edge cutting. It offers
the following benefits - Reduce the number of perforations
- Reduce the length of the cut
- Minimize material waste
- Save cutting gas
- This can significantly improve efficiency.
- Automatic Edge Finding
- With the help of automatic edge finding function,
the machine can sense the angle of the sheet and
the cutting process automatically adjusts itself
to suit the position of the sheet. This
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will reduce work intensity time consumed and
improve the laser-cutting function. Conclusion
Efficient laser-cutting saves material, reduces
waste and provides economic benefits as well.
Technological advancements in the laser industry
have given rise to methods and functions that
help increase the competence of laser-cutting.
If you are an enterprise dealing in this space
and require assistance, solutions by brands that
offer Prima Optics, Fanuc Parts and other leading
manufacturers can be fruitful. This Article Post
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