Top 5 Pulse Diaphragm Valve Manufacturers

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Top 5 Pulse Diaphragm Valve Manufacturers

• Presented By- Abhinav Shashtri

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Index Index Index
SR.No Title Slide No
1 Introduction 3
2 Pulse Diaphragm Valve 5
3 Maniks Pulse Diaphragm Valve 6
4 Spare Diaphragms 7
5 Maniks Spare Diaphragm 8
6 Sequential Controller 9
7 ASCO 12
8 Rotex 13
9 Danfoss 14
10 MAC Patented Valves 15
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Introduction

• Dust Collection System is used to collect the
  dust particles in terms of dust, harmful gases,
  chemical particles, and hazardous floating
  materials in the air or gas produced during the
  production process. It eliminates pollution in
  industry areas and ultimately increases
  productivity. A best class quality Dust Collector
  System in your industry generates, huge amount of
  ROI and saves a lot of energy, eliminates
  pollution in industry areas and increases
  productivity. Dust collector parts manufacturer
  are manufacturing these systems on large basis to
  many different industries. These industries
  include cement, oil and gas, coal, foods and
  beverages, steel, metals etc.
• There are different types of dust collector
  systems that includes Wet Scrubbers,
  Electrostatic precipitator (ESP), Inertial
  Separators, Fabric filters, unit collectors, Bag
  Filters/Bag type dust collectors, Centralized
  dust collection system, Cyclone/Multiclone dust
  collectors.  Dust Collector consist of many
  different dust collector equipment's such as 
  Pulse Diaphragm Valve,Pulse Valve, Diaphragm,
  Pilot operated Solenoid Valve, Air operated
  valve,  Bag filter, baffle plate, sequential
  controller etc.

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• If you have a large, no matter small cement, oil,
  gas, metal industry you can consider these dust
  collector systems. Below given details of all the
  best brands and dust collector equipments with
  its detail description. You can choose the
  right/appropriate one from below.
• Maniks
• Maniks is the most famous Indian brand dust
  collector parts manufacturer with the ancient
  history with 30 years. These dust collector
  equipment's include pulse jet diaphragm valves
  that are used in sequential timers and bag filter
  applications in combination with them. Many
  industries such as cement, steel, oil and gas,
  metal etc use these valves that are embedded in
  dust collector systems. This organization was
  founded by Mr. Shekhar Kulkarni, an IIT Mumbai
  former student, with a dream to substitute
  imported items with Indian make items. The
  initial aim was to manufacture good products with
  excellent quality and service.
• Different types of Dust Collector Equipments we
  manufacture
• 1) Pulse Diaphragm Valve2) Spare Diaphragms3)
  Sequential Controller

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Pulse Diaphragm Valve

• Maniks is the dust collector parts manufacturer
  of Pulse Diaphragm Valve and Pilot Operated Valve
  for reverse pulse jet bag filters, and offers
  precisely designed product that customers need.
  These Dust Collector Valves has only one moving
  part called as Spare diaphragm.
• The dust collector parts manufacturer called
  Maniks Pulse Jet Valve has exclusive springless
  construction. Because of such design it gives
  fast opening and closing and that enhance the
  life of the valve. Due to high speed operation it
  not only saves the compressed air but also helps
  to provide shock air wave for removal of dust
  from filter bags. Long life, High flow, and quick
  diaphragm opening and closing activity result
  into reliable and economical operation of Pulse
  diaphragm Valve.

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Maniks Pulse Diaphragm Valve

• Pulse Valve Operation Maniks Pulse Diaphragm
  Valves are driven by integral solenoid pilot
  operator. At the point when the valve is charged,
  the trapped air above pulse valve diaphragm is
  quickly exhausted causing quick opening of main
  diaphragm pulse valve. When the pilot valve is
  discharged, air escapes through drain gap of
  primary pulse jet valve to adjust the diaphragm
  pressure and immediately closes the valve.
• Duty Cycle The relative duty time cycle for ac
  voltage is 20 and for DC voltage is 10 .This
  implies energised time is maximum 1/5th of
  de-energised time for AC and 1/10th for DC
  voltage.
• Installation Mounting in any location will not
  affect Pulse Diaphragm Valve operation. However
  good design practice is to avoid scale and
  consolidated water entering valve body for
  disturbance free performance. Standard end
  connections of BSP are provided.

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Spare Diaphragms

• Maniks is also the dust collector parts
  manufacturer of Spare Diaphragm. Pulse Diaphragm
  valve has only one and most important moving part
  called Diaphragm. This Diaphragm is located
  inside pulse valve and is responsible for
  continuous flow of air from one end to another.
• These diaphragms mainly focus on controlling the
  flow of fluids containing suspended solids. Hence
  the diaphragm should have longer life span so
  Maniks built it with Hytrel to enhance the life
  of system.

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Maniks Spare Diaphragm

• The Maniks Spare diaphragms are made
  application-specific because it is the only one
  dust collector parts manufacturer who
  manufacturers it in different kinds of materials
  like Imported polyester(less expensive),
  viton(for high temperature), neoprene. Because of
  these high grade materials used for making
  diaphragm it reduces cost and are corrosion
  resistant. Maniks Diaphragms offer the
  flexibility of being installed in any position of
  Pulse Jet Valve.
• Maniks diaphragms are used in variety of valves
  such as Pulse Diaphragm Valves, Solenoid Valves,
  Pilot operated valves, Pneumatic Valves etc. We
  can design the dust collector equipment's for any
  sizes of systems as required by customers. We use
  less expensive and imported high grade material
  by keeping customer budget in mind. Hence Maniks
  provides top quality Spare Diaphragms at Best
  Price with an add-on of longer life as compared
  to other manufacturers.

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Sequential Controller

• Maniks is also the dust collector parts
  manufacturer of Sequential controller. General
  working of Dust Collector Controller or
  Sequential Controller is, to sprinkle air on
  baffle plate. When sequential controller sprinkle
  air, the dust that resides on baffle plate, while
  the Dust Collection is in process, is again
  collected in the filter bag. The dust is
  collected by using Dust Collector Controller is
  in timely manner as required by Customer
• Maniks-sequential-controller
• There are different types of Sequential
  Controller  
• 1) Solid State Sequential Controller/Sequential
  Timer
• The Pulse Diaphragm Valves used on dust collector
  system can be operated using Sequential
  Controller. Light emitting diodes (LEDs) are used
  to provide visual indication of which pilot valve
  is being charged as well as it gives "Power On"
  indication. The series of sequenced steps is
  customizable  from 2 through 10.To adjust the
  length of time between valves being de-energized
  (Off time /  Pulse Frequency) and the length of
  time that the valve is energized ( On time /
  Pulse Duration) controls are provided. All logic
  functions and timings are controlled by Silicon
  semiconductor components

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• To Start and stop the Controller Two independent
  methods are provided. They are as follows
• 1) The first method will consequently stop the
  sequence and reset the Controller to the initial
  valve position whenever A. C. power is detached
  and then again reconnected.
• 2) The second strategy is by a remote control
  contact associated with the terminals provided.
  At the point when the remote contact is opened,
  the execution stops. When the remote contact is
  released, the execution proceeds from the
  previous.
• 2) Micro Controller Based Bag Filter Timer
• The Dust Collector Controllers of this sequence
  can be programmed to suit customers actual
  necessities which are micro controller based
  units.
• The two basic modes of operation are a) Program
  Mode b) Manual Mode
• a) Program mode The unit can be programmed to
  follow desired set of instructions as specified
  by client.
• b) Manual Mode We can process output (Pilot
  Valves) serially. This controller has been used
  to work on solenoid pulse valves that are used in
  dust collector systems.

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• The Micro Controller Based Bag Filter
  Timer/Sequential Controller provides timed series
  energization of connected loads. The Pilot valve
  will remain energized for the length of time as
  indicated by the setting of the ON control,
  when power is applied to the controller.
• When we keep MENU key pressed on keyboard for
  approx 3 sec, we can select PROGRAM MODE for
  modification in data of various specifications.
• Maniks Dust Collector Equipments are designed to
  provide the longest possible service life. We
  also provide High Quality product at competitive
  Price. Through a dedicated and highly experienced
  team of agents and a global network of local
  offices, MANIKS caters to its customers
  requirements, provides quality service and
  technical support. For decades, we've been
  leading manufacturers of pulse jet valves to
  various hardware producers (OEMs) and to
  customers of dust collector valve in a large
  variety of industries, including Cement
  Processing, Metal Plant, and Rubber
  Mixing/Processing, Agriculture industries,
  Pharmaceutical industry, Food and Beverages,
  Mining.
• http//www.maniks.com/manufacturer/dust-collector-
  parts-manufacturer/

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ASCO

• ASCO provides the worlds best compatible
  automation solution for dust collector systems.
  It is a dust collector parts manufacturer which
  includes switches, ultra-reliable valves and
  other equipment's come with guaranteed
  accessibility and localized support that no other
  make can coordinate. ASCO is a leading
  manufacturer of Asco Pulse Diaphragm Valve
  Solenoid Pressure operated Valve, Cylinders and
  Actuators, Pneumatic Valves etc.

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Rotex

• Rotex has reached new heights in the
  manufacturing market for meeting the demands of
  dust collector parts. It is the leading dust
  collector parts manufacturer such as Angle
  Valves, Spool Valves, Mechanically Operated
  Valves, Valve Limit Switches and Pneumatic
  Elements, Diaphragm Solenoid Valves, Pneumatic
  Actuators. It has designed these equipment's as
  per needs of customers. Rotex manufactures these
  products in different specifications like its
  design, shape, and size.

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Danfoss

• Danfoss Industries is a leading dust collector
  parts manufacturer which focuses mainly on energy
  and climate efficient solutions. It meets the
  increasing need for food, infrastructure, climate
  friendly solutions etc. Danfoss manufactures
  different kinds of dust collector parts such as
  AC Drives, Commercial Compressors, and Industrial
  Automation etc.

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MAC Patented Valves

• MAC designed innovative products which have
  earned an industry wide position for reliability
  and reputation as a dust collector parts
  manufacturer. Its valves have a balanced design,
  and many other factors.MAC manufactures a variety
  of dust collector parts like Bullet Valve, Liquid
  Bullet Valves, Pulse Valve, and Serial Solutions.
• http//www.maniks.com

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