Why Is Polycarbonate Being Preferred For Fabrication Processes?

1
Polycarbonate is one of the most popular
constructional materials being used by architects
and designers all across the globe today. It is
a transparent, lightweight, sturdy, flexible,
durable, impact resistant, fire resistant, and
UV resistant material that is extensively used in
a wide range of applications. While it is most
popularly used to construct buildings like
greenhouses, stadiums, railway station roofs,
airports, awnings, patio coverings, carports,
swimming pool covers, and skylights it is also
used in a variety of other applications. These
include eyewear lenses, automotive components,
protective gear, military equipment, medical
devices, lighting fixtures, and digital disks.
One other application polycarbonate is beginning
to become popular in is fabrication. It is the
materials qualities of heat resistance and flame
retardance that has made it popular among
manufacturing units of fabricated products.
Polycarbonate fabrication can be formed at room
temperature, but it is used because of its
flexibility of transition. There are industries
where high impact resistance and transparency are
required, like in the case of clear windows,
color tinted translucent prototypes, diffusers,
light pipes for LEDs, clear tubes for sports
equipment prototypes, 3D printed models for high
heat applications, and clear moulds for urethane
and silicone casting. This is where polycarbonate
is most preferred over other sorts of plastic
one reason also being that it has the capability
of reducing glare. Fabrication with
2

• polycarbonate has become one of the most common
  processes for many countries across the globe,
  who are into manufacturing of heat resistant and
  high impact products.
• Various kinds of polycarbonate sheets are
  manufactured and used in the fabrication
  industries varying in the manufacturing
  formula. The variance lies in the amount of glass
  fiber they contain, and the variance in melt
  flow. Also, there are certain polycarbonate
  fabrications that consist of additives like
  ultraviolet stabilizers that protect them from
  long time exposure to the sun. Along with
  providing these variations and diversities,
  manufacturers keep in mind the safety of the
  clients, thus avoiding all sorts of hazardous
  methods and outcomes.
• The process of fabrication involves a lot many
  processes and capabilities, some of which being
• Product and tooling design with CAD/CAM
• Material selection
• Precision tolerances
• Precision fabricating and CNC machining services
  including CNC milling, injection moulding,
  thermoforming, drilling, laser cutting, die
  cutting, saw cutting, vacuum forming, bending,
  grinding, welding, and edge finishing
• Polishing, screen printing, and pad printing
• Adhesive liner/gaskets and mounting
• Assembly of parts including small sized and
  intricate components
• Meeting industry standards including MIL specs
  and RoHS compliance
• Quality inspections and testing of finished parts
• So, you can see that polycarbonate fabrication is
  both difficult and beneficial. Whatever your
  usage of polycarbonate, you can get all kinds of
  polycarbonates including solid, textured,
  profiled, corrugated, and multiwalled at Tuflite
  Polymers, one of the leading polycarbonate sheet
  manufacturers in India. With an experience of
  more than a decade, Tuflite has grown to become
  a multinational with offices in India, China, and
  Africa so, you can rest assured that you can get
  high quality and standardized products here.