A to Z information about Vial Capping machine

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Premium Quality Vial Capping Machine Manufacturer
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1. What is Vial capping machine?

• Vial Capping machine are used to apply the flip
  off cap or tear off cap on sealed Glass Vial or
  bottle.
• Thus, Vial capping machine is quite imperative
  technology in injectable formulation plant since
  they assured ideal hermetic seal hence
  integrity of Drug / medicine inside the Glass
  vial or bottle.

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2. Classification of Injectable Plant for Vial
capping machine
LVP Large Volume Parenterals are sterile injectable drugs packaged in containers labelled as containing more than 100 ml Most are terminally sterilized, but some can be sterilized by filtration and aseptically processed. Example Glass Bottle Like 100 ml Glass bottle , 250 ml Glass Bottle , 500 ml Glass Bottle and 1000 ml Glass Bottle
SVP Small Volume Parenterals are sterile injectable drugs packaged in containers labelled as containing less than 100 ml that are terminally sterilized. Example Glass Vial Like 2ml ,5 ml , 10 ml , 20 ml , 50 ml vial both molded vial as well as Tubular vial
SVS Small Volume Parenterals are sterilized by filtration and aseptically processed
SVL Small Volume Paranteral are sterilized by filtration, aseptically filled and lyophilized.
SLQ Sterile liquid (other than suspensions and emulsions)
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3. Significance of Vial Capping Machine

• The vial cap provides final closure element of a
  sealed vial thus warrant the integrity of the
  drug / medicine.
• The capped vial protects the stopper from outer
  damage, even as firmly holding stopper in the
  fully seated sealed position.
• Quality vial capping, which can be helpful to
  paramedical staff during injection process for
  smoothly removing the cap without compromising
  the sterility of drug.

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4. Type of Vial Capping Machine (In Picture)
Single Head Vial Capping Machine Output 50
Vials per minute
Multi Head Vial Capping Machine Output 240
Vials per minute
Multi head capping available in 4 head , 6 head ,
8 head and 12 head configuration.
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5. Capping Machine Description

• Type of Vial capping machine
• Today, vial capping machine are available in
  variety of configuration. They are normally
  classified in two categories Automatic and Semi
  automatic.
• Semi Automatic Vial capping machine
• Semi automatic Vial Capping machine is suitable
  Engineering solution for start-up industries
  where production demand is low.
• The machine can deliver 30 vial per minute output
  depending upon operator proficiency. Qualitative
  Vial Capping result due to use of motorized
  sealing head.
• Single Head Automatic Vial capping machine
• The Automatic Single Head Vial Capping machine is
  extension to that of semi Automatic Vial Capping
  machine which adopts single motor which is
  concise synchronizes conveyor, star wheels,
  platform turret.
• Automatic Single Head vial Capping machine can
  deliver 50 Bottle per minute.
• Multi Head Vial capping machine
• The series of Multi head Rotary Vial Capping
  Machine are dedicated to the capping of vials for
  injectable products which is very critical part
  of the production process, since they guarantee
  hermetic seal hence integrity of the drug
  inside the container. Depending upon the output
  requirement, these series of Multi head rotary
  vial capping machine are available in assorted
  configuration like 4 head, 6 head, 8 head 12
  head.
• The series of multi head Rotary vial capping
  machines can deliver output of 120 Vials per
  minute to 400 vials per minute depending upon
  selected configuration.

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6 Salient Features of Vial Capping Machine

• Quite Compact Modular design.
• CGMP Model.
• Very effortless design thus results in User
  friendly operation minimum maintenance.
• Parts coming in contact with the vial, aluminum
  cap are made out of AISI 304.
• Minimum size change-over set-up times
• Specially developed Designed Cam which applies
  Gradual pressure during sealing process thus
  results in to wrinkle free sealing qualitative
  hermetic sealing.
• Sealing Pressure can be varied according to
  diverse sizes of Flip off caps tear off caps.
• An extraordinary safety clutch device is
  incorporated on star wheel system for stoppage of
  machine in the event via gets overturned or in
  any jamming.
• Lowest particle generation. As an option,
  specially designed Viton sealing roller
  Pneumatic Sealing head available.
• All electronics, Gear motor and Gear box are of
  CE Certified.
• No Cap No Vial system.

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7. How does these machine works

• The basic working of Vial Capping machine is
  divided among the following assembly of machine.
• in feed conveyor
• Feed worm assembly
• Star wheel assembly
• Vibrator cap feeding unit
• Capping Turret

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7.1 How does these machine works

• Load the Sufficient caps in Vibratory Bowl. The
  Vials are received from in feed of conveyor and
  moved to feed worm assy through the slat
  conveyor. Feed worm will create space between two
  vials, before it is moved in in-feed star wheel.
• Vibratory bowl feeds the cap into the cap chute
  continuously. If there is no sufficient caps in
  chute, NO-CAP sensor (Fibre optic Sensor) will
  give signal to control panel Machine will Stop.
  
• Now, at In feed star vial index further, take a
  cap from chute and transfer to Main capping
  turret wheel. Capping head Turret rotate
  clockwise, move down the cam operated capping
  head one by one with cap die, hold the vial with
  cap, rotate further and sealing chuck will make a
  thread on cap seal it properly.
• After completion of cap sealing procedure at last
  station, capping head moves up and release the
  sealed vial. Now at out feed star plate, neat and
  cleaned capped vials will index further and
  transfer to discharge end of conveyor.
• Finally, vial moves to the other on-line
  connected machine through the conveyor. Totalizer
  (Counter) will give information of Total No. of
  capped/sealed vials.

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8. Typical Specification (Single head machine)
Single Head Vial Capping Machine
Model NKCS-50
Machine type Single head Vial capping machine
Direction Left to Right
Vial Diameter (mm) Up to 45 mm
Vial Height (mm) 75mm Maximum
Flip off Seal / Tear of Seal Sizes Applicable for 13mm, 20mm, 32mm
Cap pickup ratio 99.7
Qualified capping ratio 99.5
Bottle breakage ratio 0.5
Production rate Up to 60 Vial per minute
Electrical supply 0.5 HP for Main Drive
No of Sealing Head Single head
Power requirement 230 V ,1 Phase (4 Wire System ) 50 HZ
Height of Conveyor Adjustable from 800 to 850 mm
Dimension (L X W X H) mm 1220 X 635 X 1700
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8.1 Typical Specification (Multi head Series)
Model NKCS-150 NKCS-250 NKCS-350 NKCS-450
Machine type 4 head Vial capping machine 6 head Vial capping machine 8 Head Vial capping machine 12 Head Vial capping machine
Direction Left to Right Left to Right Left to Right Left to Right
Vial Diameter (mm) Up to 45 mm Up to 45 mm Up to 45 mm Up to 45 mm
Vial Height (mm) 75mm Maximum 75mm Maximum 75mm Maximum 75mm Maximum
Flip off Seal / Tear of Seal Sizes Applicable for 13mm, 20mm, 32mm Applicable for 13mm, 20mm, 32mm Applicable for 13mm, 20mm, 32mm Applicable for 13mm, 20mm, 32mm
Auto cap-adding ratio 99.7 99.7 99.7 99.7
Qualified capping ratio 99.5 99.5 99.5 99.5
Bottle breakage ratio 0.5 0.5 0.5 0.5
Production rate Up to 120 Vial per minute Up to 200 Vial per minute Up to 300 Vial per minute Up to 400 Vial per minute
Electrical supply 1 HP for Main Drive 1 HP for Main Drive 1.5 HP for Main Drive 2 HP for Main Drive
No of Sealing Head Four head Six Head Eight Head Twelve HEAD
Power requirement 440 V ,3 Phase (4 Wire System ) 50 HZ 440 V ,3 Phase (4 Wire System ) 50 HZ 440 V ,3 Phase (4 Wire System ) 50 HZ 440 V ,3 Phase (4 Wire System ) 50 HZ
Height of Conveyor Adjustable from 800 to 850 mm Adjustable from 800 to 850 mm Adjustable from 800 to 850 mm Adjustable from 800 to 850 mm
Dimension (L X W X H) mm 1530 x 768 x 1530 1530 x 768 x 1530 1830 X 768 x 1600 2200 x 1050 x 1900
Multi Head Vial Capping Machine
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9. Contact us
N.K industries Plot no 1521, Phase -3, GIDC
Industrial estate, Vatva Ahmadabad , INDIA-Pin
No 382445 Phone [phone] or 91-79-
40083141 Fax [phone] Cell no
91-9824072738 E-mail info_at_nkcapingmachine.com UR
Lwww.nkcapingmachine.com
Please Visit http//www.nkcapingmachine.com/
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