Unmanned Weighbridge System

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Unmanned Weighbridge System
Provide By - I Magic Solution
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Flow Chart of Unman Weighbridge.
Barrier Gate
Truck
RFID Reader
Photo Sensor
Unmanned Indicator
Junction Box
Database
CCTV Camera
Weight Display
Sound Specker
RFID Reader
PC
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Benefits

• No need to operator, to operate weighbridge
• If truck is not in proper place weighment is not
  further proceed.
• No need to supervise truck position in proper
  place or not.
• Truck weighment is securely weighment proper
  weight.
• Supervisor get report for audit trail data, if
  any one modify weighment data.
• CCTV photo capture facility capture truck real
  time photo for security purpose.
• Denied manual entry mistake by operator.
• Set Auto check Point for DO/PO Weight and allow
  that pre-defined Qty weight only.
• Pre-set weighbridge for truck weighment
• Pre-set weight variance for check point in
  truck out time
• Operating Cost Saving,

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Unmanned Weighbridge Process Step by Step.
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Gate Pass Generation
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Gate Pass Generate Process

• Driver need to register his vehicles on gate and
  this registration will take care of all needed
  details e.g. driver name, vehicle no., DO/PO
  weight, supplier name, customer name, PO/DO No.
  etc.
• Generate GP For this Vehicle and Register/Capture
  its Reporting Time.
• After registration process gate operator will
  issue RFID Card to truck driver.
• Driver will receive the RFID Card and go for
  further weighment process.

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RFID Card Issue
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RFID card issue process.

• Driver need to register his vehicles on gate and
  this registration will ask for all needed details
  e.g. driver name, vehicle no, DO/PO weight,
  supplier name, customer name, PO/DO No etc. / IF
  GP Process Activated in this System then All
  Vehicle Detail Pick From GP No, and Register
  Card.
• After registration process gate operator will
  issue RFID Card to truck driver.
• Driver will receive the RFID Card and go for
  further weighment process.

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First Weighment
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First Weighment.

• Driver will drive truck on weighbridge.
• A-Site Entry Site, B-Site Another opposite
  Site
• If GREEN light ON then driver start process If
  RED light On mean another process working so wait
  
• A-site GREEN light On and RED light Off means
  driver start to weighment process,
• Driver Punch RFID card on RFID Read, if card is
  valid/Authenticated then Barrier Gate will open
  other wise not

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• System will announce instruction for further
  process.
• After process start from one side opposite site
  RED light ON so no one can try to Punch card if
  punch then system not allow to process.
• Then driver will drive vehicle on weighbridge
• The driver will set his vehicle at proper place
  on weighbridge.
• After set vehicle proper position on weighbridge
• Both Inner GREEN light ON
• Barrier Gate close,
• both site RED light OFF
• Driver get indication for vehicle is proper
  position also sound instruction provide by
  system.

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• If truck is not proper place system will announce
  and instruct him and Barrier Gate not closed.
• In system have two option for weighment
• with driver - we set with driver then its
  automatically take weight after stable weight
• without driver - we set Without driver then
  driver go down and press button to capture weight
• Driver come down for weighment,
• Driver confirm weight on Weight Display and then
  press Push Button
• In weighbridge office one computer is connected
  with our unmanned indicator and live view vehicle
  position by camera
• After confirm weight by driver, system capture
  two vehicle steel image and store local drive
  with this weight ticket no so we can get back any
  time.

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• After Complete weighment then System will do
  following process -
• System will open B-Site Barrier Gate
  Automatically,
• Both Inner GREEN light flashing will indicate to
  driver,
• System will announcement information
• After finished truck weighment process, system
  will print ticket if require other wise print
  will provide in Gate in exit time
• System have setting for close/open Barrier Gate
  timeing
• Close Process start Barrier Gate
• Close Process Complete Barrier Gate
• After remove truck on weighbridge
• Close B-Site Barrier
• Both Inner Green OFF
• Both OUT RED OFF
• Both OUT GREEN ON
• After finished first weighment process driver
  will go for loading / unloading goods.

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Second Weighment.

• Repeat all the process step of First Weighment.
• In System have option for Check DO/PO/ Challan
  Weight different and allow or disallow
• We can set DO/PO / Challan weight in Card Issue
  Time
• if different more then it will not allow to go
  out system will open Inner Barrier Gate and
  vehicle go back
• After allow by authenticated person it will go
  out.
• After complete second weighment vehicle going for
  exit gate

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Card Submit Process.

• After finishing all the Weighment process, driver
  will submit RFID Card to the Gate Operator and
  take his Print Ticket.
• After submit RFID Card its free for another
  Vehicle process

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Gate Exit Process.

• After finishing submit RFID Card to the Gate Exit
  Process Require for Vehicle Gate Out Time and
  Generate Final OUTWARD GATE PASS for that
  Vehicle.

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General Information.

• System will announce instruction all the time.
• Traffic signal light indicate status of
  weighbridge.
• Barrier Gate will manage to truck process.
• RFID Reader manage truck driver information.

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Video Link For System

• Link for live Video of Unmanned Weighbridge
  System
• http//www.youtube.com/watch?vHgxJN10HcEEhttp/
  /youtu.be/mVdOb-g37XIhttp//youtu.be/15cb-HujzP8
  https//www.youtube.com/watch?v15cb-HujzP8featu
  reyoutu.behttp//youtu.be/RmzxCW4ozvMhttp//yo
  utu.be/iQ6qyYFhjjg http//youtu.be/c6rKSkuOzNch
  ttp//youtu.be/hiF1HdgTtEghttp//youtu.be/fxoUEXA
  R-5ghttp//youtu.be/6M_a1xBX664http//youtu.be/I
  W9zoAH5hschttp//youtu.be/PqRna264CxA

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System Image
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Thanks For

• Provide By - I Magic Solution