Title: PolyPure, Natural PP
1PolyPure, Natural PP
2PolyPure Part of Wet Process Line up
3System Construction
- Virgin, Unpigmented Random Copolymer Resin
- Approved Material for food contact per FDA, CFR
Title 21 177.1520 - Density 0.9-0.91 g/cm3 (DIN 53 479)
- Melting Point 150 to 154ºC (DIN 53 457)
4Supply Range
5Supply Range
- Specialty Items
- Faucets
- Re-Circulating Faucets
- PPn Flare Fittings
- Needle Valves
6New Product AdditionsT-Valves
Molded ½ 2
Fabricated 3 4
7New Product AdditionsLateral Ball Valve
8Production
- Pipe
- Manufactured on Dedicated Extrusion Equipment
- Continuously Purged with Pure Air
- Packaging
- Ends are capped w/ PE Caps.
- Sealed in a full length PE bag. (qty
dependent)
9Production
- Fittings
- Manufactured in Class 100 clean room conditions
- Fittings are rinsed with UPW after the secondary
machining. - Specification of the UPW TOC lt 10 ppb
Resistivity gt 18 MW Temperature gt 70C Rinsing
time gt 60min - Single packed in a PE bag
10Production
- Valves
- Manufactured in Class 100 cleanroom conditions
- Valves are rinsed with UPW after the secondary
machining. - Specification of the UPW
- TOC lt 10 ppb
- Resistivity gt 18 MW
- Temperature gt 70C
- Rinsing time gt 60 minutes
- Assembled and tested in CL100
- Single packed in a PE bag.
- Individually boxed for shipment
11Random Copolymer Benefits
- Superior Purity Performance
- Excellent thermal joining properties
- Higher impact resistance, less brittle
- Low Creep Modulus
- (quicker relaxation of stress)
- Higher performance at elevated temperatures
- Better system processing
- (avoidance of voids during molding)
12Performance Purity
Results of a 7 day static leachout test Test
Conducted by Balazs Analytic Laboratory Oct 2000
13Performance Purity
Static leach out behavior according
SEMATEC-standard at 85C 1C PVC Sample not
inclusive of Solvent Weld
14Performance Purity
Static leach out behavior according
SEMATEC-standard at 85C 1C
15Temperature vs. Pressure
acc. to DIN 8077 for medium water
16Shrinkage Behavior
- Homopolymer fittings are more prone to the
formation of voids due to natural shrinkage
behavior of resin - Copolymer fittings provide higher degree of
assurance
17Fusion Technology
18Handheld Socket 2 Socket Welding
- 20mm- 63mm (1/2-2) Manual Socket Welding
- Inserts Required
- Simple Operation
- Operates on 110Vac
19Bench Socket 4 Socket Welding
- 20mm- 110mm (1/2-4) Bench Socket Welding
- Inserts Required
- Simple Operation
- Operates on 110Vac
20Shop-4 Miniplast Manual Contact Welding
- 20mm-110mm (1/2-4) Contact Welding
- Bench Top Operation
- Simple Operation
- Operates on 110Vac
21SP110 Automated Non Contact IR Fusion
- Automated Fusion Process
- 20-110mm (1/2 4)
- Touch Screen Operation
- Controls and Monitors
- Welding Parameters
- Heating
- Joining Force and Time
- Computer Memory and Data Storage
22Installed Cost Comparison
Total Installed Cost Including Commissioning
23Applications
- Institutional Water Systems
- Universities
- Research Laboratories
- Pharm. Biotech Purified Water
- Semiconductor Return Lines
- also supply
- Clean, Semiconductor Chemicals
- CMP, for example
24Thank You