IU CRC HDD Advanced Manufacturing R

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I/U CRC HDD Advanced Manufacturing RD

• Thavida Maneewarn
• Institute of Field Robotics (FIBO)
• King Mongkuts University of Technology Thonburi

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Vision

• Become the center of research that is
  internationally recognized in the field of
  advanced manufacturing for HDD industry
• ??????????????????????????????????????????????????
  ??????????????????????????????????????????????????
  ????????????????????????????

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Missions

• Initiating RD collaboration with HDD industry
  focusing on the problem proposed by industry
• Managing research projects and interfacing
  between academic and industry
• Promoting research topics that will be important
  for the future of advanced manufacturing

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Advanced Manufacturing RD
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Research Areas

• Manufacturing Planning Management
• Process Design
• Testing Measurement
• Automated Inspection Process

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?????????????????????????????????????????????????
???????????????? 2551 ??? HDDI ??? I/UCRC
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????????????????????

• ??????????????????????? ????? 10,000 ????????
• ?????????????????????????
• ????? 45,000 ???????? ???????? 2 ??
• ????????????????????????????
• ????? 500,000 ???????? ???????? 2 ??
• ?????????????????????????????
• ?????1,500,000 ???????? ???????? 3 ??

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????????????????????

• ?????????????????????????
• ????????????????????? 3 ???? 4 ???????????????????
  ??????????????????????
• ????????????????????????????????????????? HDD
• ??????????????????????????????????????????????????
  ??? HDD ?????????????????????? I/U CRC
• ??????????????????????????????????????????????????
  ??????????? HDD

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????????????????????

• ????????????????????????????
• ????????????????????? ????????????????????????????
  ?????????????
• ????????????????????????????????????????? HDD
• ??????????????????????????????????????????????????
  ? HDD ????????????????????????????????????????????
  ????? HDD

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????????????????????

• ?????????????????????????????
• ???????????????????????????? 20 ???????????????
  ?????????????????????????????????????????
• ????????????????????????????????????????? HDD
• ??????????????????????????????????????????????????
  ? HDD ????????????????????????????????????????????
  ????? HDD
• ????????????????????

11
??????????????????????????????????????? 2550
-?????????????????????????????????????????????????
??????????????????????????????????? (The study to
decrease unfilled defects part in the production
of Alumiuminjection for hard disk drive
frame) -??????????????????????????????????????????
?????????????????????????????? (Reduce detect
from Die castingAluminium Part for Frame of Hard
Disk Drive) -?????????????????????????????????????
?????????????????????????????? 2.5 (Automatic
Card Screw Fastening Machine) -???????????????????
??????????????????????????????????????????????? St
udy of Energy Conservation in Clean Room of Hard
Disk Drive Process -????????????????????????????
Hook Up (Fixture for Hook Up Process) -???????????
????????????????????? ????????????????????????????
?? (Automatic Top cover Screw floating check at
final inspection) -???????????????????????? Bar
Code ?????????????????????????????? (Automatic
Barcode Serial Number visual inspection) -????????
?????????????????????????????????? (Waste
Reduction in HDD Industry) -??????????????????????
??? (Equipment Simulator)
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?????????????????????????????????????? 2550
-????????????????????????? OCR ?????????????
Iterative learning Control (An Improvement of
OCR Accuracy by using iterative learning
Control) -???????????????????????? X-caliber
?????????????????????? (Maximized X-caliber
Utilization Management) -?????????????????????????
?????????????? AGV ????????? Hitachi GST (
Optimal AGVs route cast study for Hitachi
Global storage technology) -??????????????????????
???????????????????????? Solder ?????????????
HGA (Solder Jet Bonding Process Improvement for
HGA Production Line) -???????????????????????????
?????????????????????? Study on Plate Preparation
for Polishing Hard-Disk Head -????????????????????
????? Transfer Tool ???????????? (Development of
Automated Transfer Tool Inspection
Machine) -??????????????????? ????????????????????
???????????????? (Development of Flex Screws
Installation Machine) -???????????????????????????
????? HAS/VCM ????????? (Development of HSA/VCM
Automatic Removal Machine)
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?????????????????????????????????????? 2550
-?????????????????????????????????????????????????
???-??????????? (suspension) ???????????clean
room (Laser Cutting for Suspension Manufacturing
in Clean Room Environment -???????????????????????
????????????????????????????????????????????????-?
?????????? (Suspension) (Design and development
of automation line of suspension assembly
process) -???????????????????????????????????????
(Weld Spot visual inspeciton system) -????????????
????????????????????????????????????????Static
Attitude (SA) ????????????????????????????????-??
??? ?????? (Suspension) (Modelling of
Manufacturing process affecting on Static
Attitute (SA) Stability during Suspension
Manufacturing Process) -??????????????????????????
?????????????????????????????????
????????????????????? (Reduction Waste of hard
disk drive in injection process by finite element
method) -?????????????????????????????????????????
??????????????????? (Automatic Cap Nut Inspecting
machine by Force control)
14
??????????????????????????????????????? 2550
-????????????????????????????????????????????????
??????????????????????????? Analysis of Randomly
Vibrational Resonance in HDD Actuator using
Finite Element Method
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???????????????????????????? ????????????????????
??????????????????????????
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????????? ??????????????????????????? ????????????
????????????????????????

• ????????? 1 ?????????????????????????????
  ?100
• Industry 100 - ??????????????????????????
  ?????????????????????????????
• - ???????????????????????????????? IP
  ???????
• ????????? 2 I/U CRC ??????????????????????
  ???????????????
• I/U CRC Industry (a) ????????????????????
  ????????????????? ???? ????????
• (???? Matching Fund) ?????????
  ????????????????? ??? ??????? I/UCRC
• ?????????????????????????????
  50
• 
  (b) ??????????????????????????????????????????????
  ?? ???????
• I/UCRC ?????????????????????????????
  30
• ????????? 3 I/UCRC ????????????????? 100
• I/U CRC 100 ???? ???????????????????

???????? ????????????? ????????? 1 ??? 2
???????????????????????????????
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????????????????????? I/UCRC

• ????????? ?????????????????? ???????????????????
  ??????????????????? ???????????
• ???????? I/UCRC ??????????????????????????????????
  ???? ?????????????????????????? ?????????? 2 ????
  ???
• ???????????????????????????? I/UCRC
  ???????????????????????????? ????????????????????
  ?
• ????????????????? ??????????????????? ????????
  ??????????????????????????????????????????
  ??????????????????????? ???????????? ????
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  ?????????????? ?????????????????????????????????
  ????????

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????????????????????? I/U CRC

????????

• ????????? ????????????????? ??? I/U CRC
• ????????????
• ?????????????????
• ?????????????????????
• ??????????????
• ??????????????????
• ??????????????????????

I/U CRC
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????????????????????
????????????????????????????????? I/U
CRC (????????????????????????????)

• ???????????????????????? 3 ????? ??????
• ?????? ??????
• ?????? ????????
• ??????? ???????
• ?????? ???????

Hardcopy 4 Softcopy 1
?????????????????
I/U CRC HDD
no
Fit I/UCRCs profile
Other I/UCRC
yes
?????????????????????????????? 14 ???
no
yes
Decision
Rejected
Accepted
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HDD in Advanced Manufacturing Technology Roadmap
2007
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PMR, HAMR, Patterned-Media HDD
Dual-stage actuators, TMR read sensor, PMR write
element
MEMS/NEMS, holographic storage devices
Industry
Head
Suspension
Actuator
Protection device, Ionizer
ESD-safe Material
Automated Assembly Station
Automated/Inline Tester
Full line Automation
Visual inspection software
Automated Inspection System
Products/Systems
FEM
Resonance Vibration
Simulation System
Infrared/Laser measurement
I/UCRC HDD Advanced Manufacturing, TRM 2007
AES, EDX, TOF-SIMS, XPS
Photolithography
Coating, Etching systems
Thin Film
Plating, CMP
ESD Control Technology
High precision tooling design
Clean Room Technology
MEMS devices
Computer vision (Measuring Classification)
Adaptive Intelligent decisioning
High precision Manipulation
FEM
Simulation System
Technology/Knowledge
Optical Measurement
Micro-nano scale measurement
Chemical (Organic/Inorganic)
Photolithography
Coating, Etching
Thin Film
Plating, CMP
2008
2009
2010
2011
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Research Direction

• ESD in production (BR)
• Contamination in production (BR)
• Analysis tool for assembly process (BRMFIF)
• Automated visual inspection (BRMFIF)
• Metrology for production (BRMFIF)

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Action plan

• Research Basic Research Funding

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Action plan

• Research Matching Fund Funding

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Collaborative Research with Industry
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???????????????/?????????
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??????
http//hdd.kmutt.ac.th
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Thank You
QA