Title: COMPANY PROFILE
1 COMPANY PROFILE
1
2AGENDA
- COMPANY OVERVIEW
- PRODUCTS
- LCC SUPPLY
- SERVICES
- ENGINEERING
- TOOLING
2
3GLOBAL PROFILE
- ESTABLISHED
- 2003
- SINGLE OWNER / OPERATOR
- GLOBAL HEADQUARTERS
- STERLING HEIGHTS, MI USA
- GLOBAL OPERATIONS
- 10 FACILITIES IN 5 COUNTRIES
- 650 EMPLOYEES
- 50/50 JOINT VENTURE IN CHINA
- JJ MOLD AND PLASTIC GROUP
- VENTURE GLOBAL ENGINEERING
- ANNUAL SALES
- 100 MILLION (USD)
- 75 OF SALES OUTSIDE US MARKET
- 50 IN LOW COST COUNTRIES
3
4GLOBAL LOCATIONS
4
5NORTH AMERICAN LOCATIONS
Design Livonia, MI Auburn Hills, MI Tooling
Service Center Sterling Heights, MI LCC
Warehouse Flint, MI Shreveport, LA
5
6GLOBAL LOCATIONS SOUTH AFRICA
ISG
MANUFACTURING PRODUCTION ASSEMBLY SEQUENCING
Rosslyn
Durban
TOOLING MANUFACTURING ASSEMBLY TRYOUT
East London
Planned Mfg MANUFACTURING ASSEMBLY ASSEMBLY
Port Elizabeth
6
7GLOBAL LOCATIONS CHINA
SHENYANG
BEIJING
JIANGYIN
SHANGHAI
WUHAN
SHENZHEN
Planned Mfg MANUFACTURING ASSEMBLY ASSEMBLY
MANUFACTURING MANUFACTURING ASSEMBLY SEQUENCING
TOOLING MANUFACTURING ASSEMBLY TRYOUT
7
8SOUTH KOREA
SEOUL (PLAKOR)
ULSAN (DAELYUK)
Gwanju (Namdo)
MANUFACTURING PRODUCTION ASSEMBLY SEQUENCING
TOOLING MANUFACTURING ASSEMBLY TRYOUT
BUSAN (GUMMOON)
8
9INDIA
Sri City
Banglore
Hyderbad
Planned Mfg MANUFACTURING ASSEMBLY ASSEMBLY
ENGINEERING DESIGN DEVELOPMENT SOURCING
TOOLING MANUFACTURING ASSEMBLY TRYOUT
9
10 LCC COMPONENT SUPPLY
10
11FLINT, MI LCC COMPONENTS CENTER
JVIS USA LLC COMPONENTS CENTER FOUNDED
2006 SERVICES SOURCING FOR COMPONENTS
OFFSHORE PROGRAM MANAGEMENT PPAP / QUALITY
SYSTEMS LIGHT ASSEMBLY LOGISTICS
DISTRIBUTION PRODUCTS CHROME PLATED
COMPONENTS LEATHER / VINYL WRAPPED GOODS PRESS
METAL COMPONENTS ELECTRONICS SMALL PRECISION
PLASTICS IE AIR OUTLETS IN MOLD
DECORATING STAFF WE HAVE LOGISITICS, PURCHASING
ENGINEERING STAFF IN CHINA, INDIA AND SOUTH
AFRICA FOCUSED ON OUR LCC ACTIVITIES FULL TIME.
Customer Factory
30-45 DAYS OF MATERIAL KEPT ONSITE TO AVOID
DELIVERY ISSUES FROM UNFORSEEN EVENTS
JVIS USA LLC
Australia
South Africa
China
South Korea
11
12PRODUCTS IMPORTED FROM OFFSHORE
- IMD COMPONENTS
- REMOTE HANDLES
- ARMREST ASSEMBLIES
- PRESS METAL HINGES
- CHROME COMPONENTS
- AIR OUTLETS
- PRODUCTION TOOLING
- SECONDARY ASSEMBLY EQUIPMENT
- WELDING
- ROUTERING
- ASSEMBLY
12
13JVIS CHROME PLATING OPERATION SUCCESS STORY
13
142007 CY LCC ACTIVITY FORD CD3 PLATFORM Ford
Fusion, Mercury Milan Lincoln MKZ
PRODUCT FEATURES
- Supply Console Decorative Components
- Chrome Plated
- PRNDL BEZEL
- CUP HOLDER
- DOOR SPEARS
14
15JVIS CHROME PLATING OPERATION SUCCESS STORY
15
16RS SPARE TIRE BRACKET
16
17LX PRESS METAL COMPONENTS
LX BATTERY TRAY STRAP ASSEMBLY LX BATTERY TRAY
BRACKET
17
18Shipping Routes
China Port of Export Shanghai Sea Transit 10
days US port of Entry Los Angeles Ground
Transit 10 days Truck/Rail Landed _at_ JVIS USA
LLC Warehouse 24 to 28 days Cost per Sea
Container (40ft) 6,500 USD Free Trade Zone
does not apply for products staying in the US. It
only applies if the product enters and leaves the
US. IE CA Guelph
18
19NORTH AMERICAN, - FLINT, MI USA WAREHOUSE
19
20NORTH AMERICAN, - FLINT, MI USA WAREHOUSE
PRODUCT AS RECEIVED FROM CHINA
20
21NORTH AMERICAN, - FLINT, MI USA WAREHOUSE
PRODUCT AS RECEIVED FROM CHINA AND STORED ON
SHELVES IN WAREHOUSE, USE FIFO / KANBAN SYSTEMS.
USE STANDARD AIAG LABELING SYSTEMS US SUPPLIER
READY
21
22NORTH AMERICAN, - FLINT, MI USA WAREHOUSE
PRODUCT AS RECEIVED FROM CHINA AND STORED ON
SHELVES IN WAREHOUSE, USE FIFO / KANBAN SYSTEMS
22
23Packaging Information
All Containers are expendable All Containers are
optimized for Sea Container Maximum Density Boxes
do not exceed 37 lbs Opportunities need to be
realized in shipping back containers and also
evaluating the distribution points IE Product
for St Louis does not need to go to Michigan.
Offload
23
24BASIC Quote Information
24
25BASIC Quote Information
25
26 LCC MANUFACTURING OVERVIEW
26
27JVIS CHINA PUDONG PLANT
- Founded in 2003
- 50/50 JOINT VENTURE JJ GROUP
- Headquarters Pudong, China
- Interior plant Shanghai
- Services includes
- Engineering
- Design
- Tooling
- Manufacturing
- Assembly
- Sequencing
- Plant Processes
- Injection Molding 250 T 3300T
- Compression Molding
- Spray Urethane Instrument Panel Skins
- Foaming
- Painting
- Vacuum forming PVC Foil, IMD
- Assembly
28JVIS CHINA PUDONG PLANT
29JVIS CHINA PUDONG PLANT
30JVIS CHINA PUDONG PLANT
31JVIS CHINA PUDONG PLANT
32JVIS CHINA PUDONG PLANT
Walk-in environmental (-40120ºC) chamber capable
of airbag static development High speed camera
with 4500 images/second Successfully validated
PAB door for Brilliance M2, SGM 710 Skoda Drawn
interests from local and global automotive OEMs
and suppliers
33JVIS CHINA JIANGYIN Chrome Plating Operation
33
34JVIS CHINA Chrome Plating Operation
- JVIS Chrome Plating BIO
- Plant Location
- Jiangyin City, Jiangsu Province China
- Financial
- Sales 100 Million USD
- Operational July 2003
- TS16949 Quality Certification
- OEM Approvals
- SGM Approved
- SVW Approved
- BMW Approved
- Brilliance Jinbei Approved
- Ford Motor Company
- Mercedes
- Chrysler Corporation
- Finishes
- Bright Chrome
- Satin Chrome
- Black Chrome
34
35QUALITY STANDARDS
35
36JVIS CHINA CHROME PLATING OPERATION PRODUCTS
GENERAL MOTORS
BRILLIANCE
VOLKSWAGEN
BMW
VARIOUS
36
37JVIS CHINA CHROME PLATING OPERATION PRODUCTS
TAIL GATE GARNISH
RADIATOR GRILLE
EMBLEM
37
38JVIS CHINA CHROME PLATING OPERATION PRODUCTS
38
39JVIS CHINA CHROME PLATING OPERATION PRODUCTS
39
40China Chroming Facility Overview
40
41PLC and Control Station
China Chroming Facility Overview
Control Station at Loading provides remote
management and diagnostics
41
42China Chroming Facility Overview
2 Automated PLC Controlled Crane Systems
42
43Rectifiers
China Chroming Facility Overview
13 lt5 Rippled Specified Plating Rectifiers
43
44Automatic Dosing Stations
China Chroming Facility Overview
44
45Tanks
China Chroming Facility Overview
Automatic Dosing Ampere Hour Counters on all
Plating Stations
Automatic Level Temperature Control
Air Agitation
Copper Bus Bars
Mechanical Agitation
45
46Air Extractors
China Chroming Facility Overview
Filter Press for Safe Waste Disposal
Air Extractors Include Scrubber Systems
46
47China Chroming Facility Overview
Constant System Monitoring of Effluent Status
47
48JVIS KOREA CHROME PLATING OPERATION
- JVIS Chrome Plating BIO
- Plant Location
- BUSAN City, KOREA
- Financial
- Sales 50 Million USD
- Operational July , 1990
- TS16949 Quality Certification
- OEM Approvals
- HYUNDAI Approved
- KIA Approved
- GMDAT Approved
- NISSAN Approved
- DAIHATSU Approved
- SSANGYONG Approved
- Finishes
- Bright Chrome
- Satin Chrome
- Black Chrome
- PAINTING BODY COLOR
BUSAN (GUMMOON)
MANUFACTURING MANUFACTURING ASSEMBLY SEQUENCING
TOOLING MANUFACTURING ASSEMBLY TRYOUT
48
49JVIS KOREA CHROME PLATING OPERATION QUALITY
STANDARDS
- JVIS Chrome Plating BIO
- Plant Location
- BUSAN City, KOREA
- Financial
- Sales 50 Million USD
- Operational July , 1990
- TS16949 Quality Certification
- OEM Approvals
- HYUNDAI Approved
- KIA Approved
- GMDAT Approved
- NISSAN Approved
- DAIHATSU Approved
- SSANGYONG Approved
- Finishes
- Bright Chrome
- Satin Chrome
- Black Chrome
- PAINTING BODY COLOR
49
50JVIS KOREA CHROME PLATING OPERATION PRODUCTS
HYUNDAI
KIA
SSANGYONG
GMDAT
Etc.
50
51JVIS KOREA CHROME PLATING OPERATION PRODUCTS
51
52JVIS KOREA CHROME PLATING OPERATION PRODUCTS
52
53JVIS KOREA CHROME PLATING OPERATION PRODUCTS
53
54JVIS KOREA CHROME PLATING OPERATION PRODUCTS
54
55JVIS KOREA CHROME PLATING OPERATION PRODUCTS
55
56JVIS KOREA CHROME PLATING OPERATION FULL
SERVICE
INJECTION
Cr PLATING
PAINTING
ASSEMBLY
TEST
SHIPMENT
56
57JVIS KOREA CHROME PLATING OPERATION CHROME
PLATING
57
58JVIS KOREA CHROME PLATING OPERATION
WARMING
SPRAY BOOTH
DRYING OVEN
58
59 LCC TOOLING SERVICES
59
60STERLING HEIGHTS, MI TOOLING SERVICE CENTER
- FOUNDED 2006
- LOCATION STERLING HEIGHTS, MI
- 88,000 sq ft
- Services includes
- Engineering
- Design
- Tooling
- Check Fixtures
- Tryout/Process development
- Plant Processes
- CNC Cutting / Milling
- EDM
- Boring Mill
- Grinding
- Benching
- Assembly
- Validation
- Injection Molding
JVIS Korea
60
61LCC TOOLING CAPABILITIES
- Founded in 2003
- Location Jiangyin, China
- Services includes
- Engineering
- Design
- Tooling
- Check Fixtures
- Tryout/Process development
- Plant Processes
- CNC Cutting / Milling
- EDM
- Boring Mill
- Grinding
- Benching
- Assembly
- Validation
- Injection Molding
- Initial Capitol Investment 14 mill US
- Plant Size 80,000 Sq. Ft.
- This Plant was designed and
- developed to supply the Local and Export Tooling
- Interior Injection Molds
- Exterior Injection Molds
- Checking Fixtures
- Tryout / Validation
61
62LCC TOOLING CAPABILITIES
- Customers
- GM (Including SAAB/Opel)
- VW
- Ford
- Daimlerchrysler
- Nissan
- Toyota
- Capabilities
- Mold Build
- Fixture Build
- Tryout/Certification
62
632007 CY LCC ACTIVITY DODGE CHALLENGER
PRODUCT FEATURES
- Supply all IP and Console Decorative Components
- In mold decoration
- Chrome
- Hydro Graphics
- Provided Production tooling for the following
partitions - INSTRUMENT PANEL
- CENTER CONSOLE
- APPROXIMATELY 70 INJECTION MOLDS
- BUILT IN CHINA
- LOCALIZED AT OUR SERVICE CENTER
- FINAL E/C
- GRAIN
- TRYOUT
63
642007 CY LCC ACTIVITY CHRYSLER 300C
PRODUCT FEATURES
- Supply all IP and Console Decorative Components
- In mold decoration
- Chrome
- Hydro Graphics
- Provided Production tooling for the following
partitions - INSTRUMENT PANEL
- CENTER CONSOLE
- APPROXIMATELY 60 INJECTION MOLDS
- BUILT IN CHINA
- LOCALIZED AT OUR SERVICE CENTER
- FINAL E/C
- GRAIN
- TRYOUT
64
652007 CY LCC ACTIVITY FORD CD3 PLATFORM Ford
Fusion, Mercury Milan Lincoln MKZ
PRODUCT FEATURES
- Supply Console Decorative Components
- Chrome Plated
- PRNDL BEZEL
- CUP HOLDER
- DOOR SPEARS
- Provided Production tooling for the following
partitions - CENTER CONSOLE
- APPROXIMATELY 20 INJECTION MOLDS
- BUILT IN CHINA
- LOCALIZED AT OUR SERVICE CENTER
- FINAL E/C
- GRAIN
- TRYOUT
65
66CHINA TOOL SHOP BAY 1
66
67CHINA TOOL SHOP BAY 2
67
68CHINA TOOL SHOP BAY 2
SPOTTING PRESS CMM
LK 250 CMM 250012001000
DXSB SPOT PRESS 400020002750
68
69CNC EQUIPMENT
Kuraki 4-axis KBT13 Boring Milling 30002300160
0650
Sora-3 Milling 2500X1500X1000
69
70CNC EDM MACHINES
Makino GF12 Milling 2030X1200X700
Makino V56 Graphite Milling 900X550X430
70
71EDM CNC GUN DRILL
TBT 250 Gun Drill 300015002000 1580 Deep
Makino EDNC207 EDM 2000700600
71
72MAIN EQUIPMENT LIST
72
73CHINA TOOL SHOP TOOL DESIGN AREA
73
74CHINA TOOL SHOP 2D/3D MOLD DESIGN
74
75CHINA TOOL SHOP MOLD FLOW ANALYSIS
75
76Prototype Bumper Project - 12 Weeks
PROTOTYPE PARTS
76
77M2 Bumper Mold Project
- Front Rear Bumper 18 Weeks
77
7818 Week Production Bumper
NC Machine / Hidden parting line
78
79Employees
PRODUCTION MOLD TEAM
79
80 Production Moulds Export to Sweden SAAB460
80
81Fixtures Department
81
82Fixture Department FRT/RR Bumper Fixtures - SVW
Golf
82
83 BSM Fixtures - SGM
83
84WHY JVIS?
- BUSINESS ALL READY IN PLACE / PROVEN SUPPLY CHAIN
- OPEN CAPACITY
- WORLD CLASS PRODUCTS
- APPROVED _at_ OEMS
- EXPERIENCED
- LOW COST
- LOCAL SUPPORT
- LCC WAREHOUSE IN PLACE
84