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Torque Wrench

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Manufacturing process. Handle - cut to appropriate length ... price made possible by ease of manufacture and the use of widely available materials ... – PowerPoint PPT presentation

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Title: Torque Wrench


1
Torque Wrench
CCCP Space Systems
  • CCCP Model 757XS

2
Features
  • Accurately and precisely applies up to 1000
    inlbs of torque to MiR valve sockets with
    digital readout
  • Folds away for compact storage or portability on
    your space suit utility belt
  • Hinge keeps tool in one part - no fumbling
  • Lightweight - hollow extension shaft and tapered
    handle

3
Manufacturing process
  • Handle -
  • cut to appropriate length
  • mill flats on sides, top, bottom (4 total)
  • mill flats on instron attachment (2)
  • drill instron attachment hole
  • turn taper into handle on lathe
  • round off corners on end on the belt sander
  • Extension shaft -
  • cut to appropriate length
  • hollow out interior on both sides (2 holes,
    2(number of pilot holes))
  • Socket -
  • cut to appropriate length
  • turn 1" section to a 1" diameter cylinder
  • hollow out interior (1 hole pilots)
  • face socket side
  • sand down socket walls to just less than 1" x 1"
  • Interface -
  • cut stock down to 3" x 2" x 1.5" block (2 bandsaw
    cuts)
  • mill out 2 L-shaped cuts to form "T" shape

4
Final Assembly
  • Final assembly -
  • match drill hole through extension and socket
  • press fit pin through extension and socket
  • match drill hole through extension and interface
  • press fit pin through extension and interface
  • match drill hole through interface and handle
  • loosely secure pin through interface and handle
    with duct tape
  • finish major surfaces (sand down extension shaft,
    interface, and handle)
  • apply linear strain gauge

5
Specifications
  • Apply up to 1000 inlbs of torque
  • Stores compactly into a 3 in. diameter tube
  • Fits a 1 in. square valve socket
  • Torque measurement provided by a high quality
    linear strain gauge
  • Instron attachment point provides handy keychain
    ring

6
Pricing
  • Low price made possible by ease of manufacture
    and the use of widely available materials
  • Bulk pricing available for the rest of the
    Russian airfleet

7
Availability
  • Final production to start today!
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