RefineRedesign Automated Fabric Labeler Project

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Refine/Redesign Automated Fabric Labeler Project

• Emir Nadir Karaman 6351
• Selim Samli 7075
• Firat Devranoglu 6627
• Mehmet Ali Konakçi 6966

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Refine/Redesign Automated Fabric Labeler Project

• Description
• Previous Work
• Comparing the data with the real system
• Correcting the data in accordance to the system
• Specifying handicaps
• Redesign
• Aims to solve the problems of the current machine
• Aims to increase the efficiency of the current
  machine
• Prototyping
• Ordering/manufacturing of the necessary parts
• Assembly
• Conclusion

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• diskiripsin

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Refine/Redesign Automated Fabric Labeler Project

• When we compared the real system with the data we
  acquired we realised there are some
  inconsistancies
• Differences in profile sizes
• Differences in thruss sizes
• Differences in joints
• Specifying the handicaps
• Pitch of the labeling mechanizm
• Pitch of the track chain
• Vibration of the labeling head
• Blocking and asymetrical trusses
• Problems with the labeling of small cloth pieces

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Refine/Redesign Automated Fabric Labeler Project

• After specifying the problems we first
  concantrated on improving the current system to
  solve the problems
• Redesigning the outer frame
• Improving the structure of the labeling head
• Redesigning of the blocking and asymetrical
  trusses
• New designs
• To improve the efficiency new sensors and motors
  are invastigated
• To solve the problem with the labeling of the
  small cloth pieces, a conveyor system is designed
• Finite element analysis and simulation

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Refine/Redesign Automated Fabric Labeler Project
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Refine/Redesign Automated Fabric Labeler Project
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Refine/Redesign Automated Fabric Labeler Project
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Refine/Redesign Automated Fabric Labeler Project

• After specifying the problems we first
  concantrated on improving the current system to
  solve the problems
• Redesigning the outer frame
• Improving the structure of the labeling head
• Redesigning of the blocking and asymetrical
  trusses
• New designs
• To improve the efficiency new sensors and motors
  are invastigated
• To solve the problem with the labeling of the
  small cloth pieces, a conveyor system is designed
  
• Finite element analysis and simulation

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Refine/Redesign Automated Fabric Labeler Project
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Refine/Redesign Automated Fabric Labeler Project
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Refine/Redesign Automated Fabric Labeler Project
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Refine/Redesign Automated Fabric Labeler Project

• After specifying the problems we first
  concantrated on improving the current system to
  solve the problems
• Redesigning the outer frame
• Improving the structure of the labeling head
• Redesigning of the blocking and asymetrical
  trusses
• New designs
• To improve the efficiency new sensors and motors
  are invastigated
• To solve the problem with the labeling of the
  small cloth pieces, a conveyor system is designed
• Finite element analysis and simulation

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Refine/Redesign Automated Fabric Labeler Project
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Refine/Redesign Automated Fabric Labeler Project
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Refine/Redesign Automated Fabric Labeler Project
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Refine/Redesign Automated Fabric Labeler Project
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Refine/Redesign Automated Fabric Labeler Project

• Two profiles at the back are replaced with new
  ones.
• Two side supports were added.
• Two more piston is added to the design.
• The plate is modified and sended to laser
  cutting.
• Inner trust design is changed.
• All steel parts were sended to laser cutting.
• The labeling mechanism is stabilized. Does not
  tremble anymore.
• The control loop was changed.

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Refine/Redesign Automated Fabric Labeler Project

• CONCLUSION
• ACCOMPLISHED WORKS
• Main problems of the machine are solved
• Carrefully designed trusses stabilized the
  machine
• Deformation and stresses on the machine are
  minimized
• Reaching the printer and labeling mechanism
  became much easier
• The conveyor system made it possible to work with
  small pieces of cloth.
• Two more pistons are added to use the conveyor
  system.

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Refine/Redesign Automated Fabric Labeler Project

• The vibrationin the labeling head is minimized to
  increase the efficiency
• Forces on the machine are analysed to find
  stresses and deformation
• Adams simulation of the machine is done
• For the ease of transportation, wheels are
  mounted under the carrier mechanism
• After all these redesigning processes, there is
  an ocular increase in the effiency of the machine

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Refine/Redesign Automated Fabric Labeler Project

• What could not be done?
• The conveyor system could not be tested because
  of four weeks delay of ordered parts
• and their mistake in the sizes of some
  parts.
• The laser sensor could not be acquired because of
  its high price.