Title: CORPORATE PRESENTATION
1CORPORATE PRESENTATION
2Corporate Profile - Background
Established as Asahi India Safety Glass
Ltd. Commercial Production 14th March,
1987 Equity Structure Labroos 24
Asahi Glass Co. Ltd. 24 Maruti Udyog
Ltd. 12 Public 40 Initial Equity
Rs. 1.85 crores Products Automotive Safety
Glass
Initial equity increased to Rs. 7.40 crores
through two successive bonus issues made by the
Company.
3Corporate Profile - Merger of Floatglass India
Ltd.
- In 2001, Asahi Glass Co., Japan decided to
bring the India operations under one roof, by
passing on control of Floatglass India Ltd. to
AIS driven by the evidence of AISs
performance. The formal takeover of Floatglass
India Ltd. was completed in February 2002. - Floatglass India Ltd. was subsequently merged
into AIS. - Post merger, the equity structure of AIS stands
as under
Total equity currently stands at Rs. 8 crores, up
from the pre-merger level of Rs. 7.40 crores.
4Corporate Profile Past Perspective
These figures contain, in brief, the story of
AISs growth from a supplier of automotive
tempered glass to Maruti Udyog (Suzuki) when we
began, to the current situation of Indias
largest glass company, with profitable growth
flowing from all the actions taken since the
birth of the organization.
5Corporate Profile Present
- AIS today is the largest glass company in
India, manufacturing wide - Range of international quality automotive safety
glass and float glass. AIS - has the following two operating business units
- - AIS (Automotive)
- - AIS (Float)
- AIS (Automotive), one of the two operating
business units of AIS, - is Indias largest manufacturer of world class
automotive safety glass - and is, in fact, one of the largest in the field
in Asia. - AIS (Float), the other operating business
unit, is the leading - manufacturer of international quality float
glass.
AIS is in the process of transforming itself from
being a manufacturer of world- class products to
a solutions provider. AIS is now moving up the
exciting value chain of glass by providing
design, products and services that make glass
more versatile, more user friendly.
6 Key Initiatives Achievements
7Value-creating growth - Creating shareholder value
- AISs growth plans are designed to create a
stronger company and enhance shareholder value.
Example - - An investment of Rs. 1000 in equity
shares of AIS at the time of the IPO in 1987 had
grown over 500 times into a holding of Rs. 5
lakhs. - - The investment of Rs. 1000 in the IPO had
generated dividends of Rs. 22,406 until 2003-04. - - A holding of 100 equity shares of a face
value of Rs.10 each had grown into a holding of
4000 shares of a face value of Re. 1 each
through bonus issues and a sub-division in the
face value of the Companys equity shares. - AIS has been guided by the financial goal of
generating free cash flows from operations to
earn a rate of return on capital employed (ROCE)
of 40 per cent and to pay out 25 per cent of
profits as dividends.
8Business de-risking
- AISs transition from an automotive glass
manufacturer supplying a single customer to
becoming Indias largest glass company is
reflective of its de-risking strategy. This has
helped AIS -
- - Improve competitive advantage
- - Expand business platform
- - Reduce business risk
- - Enhance strategic position
- AISs growth strategy is aimed at realizing the
vision of becoming Indias leading integrated
glass company, with a meaningful presence in
every part of the automotive and architectural
glass businesses leading to the eventual
effective capture of value across the complete
chain.
9Quest for Excellence
- AIS has been benchmarking its operational
performance to global levels and set out targets
as milestones to achieve these levels. These
targets are being challenged constantly. - As a result, shop floor performance in AIS
(Automotive), for example, is in line with the
best in class benchmarks on following parameters
- - Shop floor yields, at over 96 per cent
- - Customer claims, within 100 ppm
- - machine uptime, in the range of 98 per cent
- Production in AIS (Float), the erstwhile
Floatglass India Ltd., has gone up by over 37 per
cent, compared to FY 2000-01 levels, the last
year before the takeover. AIS (Float) achieved a
record production of 31.36 million csqm. in FY
03-04, against the rated capacity of 29.2
million.
10Pioneering initiatives in India
- AIS is credited with the following initiatives in
India - - First to introduce laminated safety glass
-
- - First to manufacture printed glass
- - First to introduce modular assembly window
- - First to make complex shaped glass
- - First to introduce tinted float glass
11Value through world-class quality
- AIS is the first Indian glass company to be
credited with -
- - ISO 9002, QS 9000 and TS 16949
certifications for the - production and servicing of automotive
safety glass. - - ECEs E Mark and US Department of
Transportations - approval for its range of automotive safety
glass. - AIS has been following holistic
systems-centric quality discipline - under the umbrella of Total Quality Management.
- All the improvements and efforts at
raising efficiency over the - last five years have been carried out under the
umbrella of TQM - which has been spread through all processes in
the company.
12Technology Development
- A key strategic initiative at AIS has
been in the area of building - relevant self sufficiency in technology.
- AIS (Automotive) is fully equipped with
CMM, CAD and a CNC Milling station, which
provides self sufficiency in the area of product
development. At AIS, we have gone beyond this
into the area of developing and building glass
processing equipment. Example - AIS (Automotive) has developed its own CNC
lines for the pre-processing of glass (cutting to
shape, edging and washing) at 1/6th the import
cost. The resultant automation implies a raise in
manpower productivity cost effectively.
13Strong Market Position
- AIS (Automotive) is the sole glass supplier to
almost the entire Indian passenger car industry,
with current market share of over 90 of
automotive glass sales to OEMs. Building
presence in the after market has been a key
element of the strategy to diversify sales. AIS
currently enjoys a market share of 55 in terms
of value. - Sales of automotive safety glass are made
directly to OEM customers and through two
nation-wide distributors, with 27 depots, to the
direct after market, covering the length and
breadth of the country. - AIS (Float) enjoys a market share of
approximately 25 of the Indian float glass
market. - Sales of float glass are made through a network
of over 320 authorized stockists into the retail
market spread across the country and serviced
through its zonal offices. - AIS (Float) has been conferred with the
Certificate of Recognition by CAPEXIL in
recognition of outstanding export performance.
14World-class Manufacturing Facilities
- AIS (Automotive) is Indias largest manufacturer
of world class automotive safety glass and is, in
fact, one of the largest in its field in Asia. - State-of-the-art automotive glass manufacturing
facilities, with a total production capacity of
1.2 million car sets located at Bawal, District
Rewari (Haryana). - First Indian glass company to get the QS 9000,
ISO 9002, ISO 14001 and TS 16949 by TUS
SUDDEUTSCHLAND, ECEs E Mark and US Department
of Transportations approval for its entire
product range of automotive safety glass. - Own power generation facilities to ensure
uninterrupted supply of quality power. - AIS (Float) has a state-of-the-art float glass
manufacturing plant at Taloja near Mumbai, with
installed production capacity of 500 MT / day,
the third largest in the country. The plant is
ISO 9001 certified by TUV Bayern Sachsen.
15Well Balanced Product Portfolio
- AIS (Automotive) has the ability to address
customer requirements of the full range of
technologically advanced products in the
automotive safety glass field. - Present product range includes laminated
windshields, tempered glass for side and back
lites, zone tempered glass for windshields,
silver printed defogger glass, black ceramic
printed flush fitting glass and PVC-encapsulated
fixed glass. - AIS (Float) offers a diversified product range of
international quality float glass of thickness of
2mm 12mm, in different shades and tints of
clear, green, grey and bronze and in varying
sizes. - Product portfolio of AIS (Float) now includes
world class STOPSOL range of international
quality heat-reflective glass and worlds finest
quality copper free and corrosion resistant MNG
mirrors.
16 17Financials
- Highlights - H1FY05
- Gross Sales and Net Sales increased 20 and 27
to Rs. 331.41 crores and Rs. 284.61
crores respectively - Operating profit increased 9 to Rs. 64.41
crore - Operating margin (PBDIT / Net Sales)
declined 3 to 23 - Cash profit up 10 to Rs. 63.73 crores
- Profit after tax declined 3 to Rs. 32.80
crores - Declared an interim dividend _at_ Re. 1/- (100
on par value of Re. 1/-) on equity shares
18Financials
- Highlights - H1FY05 (Continued)
- ROCE (PBDIT / ACE) and RONW recorded at 29 and
44 - Total debt / equity and interest bearing
debt / equity stand at 1.92 and 0.43
respectively - Financial coverage (PBIT / Interest)
stands at 39 - CEPS and EPS at Rs. 8 and Rs. 4
-
19Financials
- Highlights - H1FY05 (Continued)
- Profitability has been impacted due to higher
input costs, as below, which are one-time /
non-recurring. Total impact in H1 FY05 has been
approximately Rs. 12 crores -
- - Increase in power generation cost
- - Increase in freight cost, mainly due to
premium freighting to ensure uninterrupted
supplies for our OEM customers - - Increase in cost of colourants and raw
materials - - Increase in overheads, largely relating to
advertising / brand building -
-
-
20AIS - Financial Results
21AIS - Financial Results
22AIS - Segment Results
23AIS - AUTOMOTIVE
24AIS - Automotive
- Highlights - H1FY05
- Sales up by 23 to Rs. 156.82 crores
- Segment Profit (EBIT) increased 29 to Rs. 28.38
crores - Segment Margin marginally up at 18
25Vehicle Production for April - Sep
Car Exports 61128 in 2004 32507 in 2003
26Vehicle Production Annual
27 AIS - FLOAT
28AIS - Float
- Highlights - H1FY05
- Sales up by 19.5 to Rs. 133.50 crores
- Segment Profit increased 18 to Rs. 13.22 crores
- Segment Margin maintained at 10
29INDIAN FLAT GLASS SALES IN 2004-05
Despatches in August 2004 were adversely impacted
on account of a truckers strike towards the end
of the month.
30FLOAT
Sales Production Qty
Increase in Sales Qty by 18 over last year
Increase in Production Qty by 6 over last year
31Market Breakup
32Zone wise Domestic Sales
33Sales by Thickness Colour
34Monthly Realization Rs per CSQM ( Net of excise
and Price difference)
35Share of Business - Float
36 Looking Forward
37AIS Group Vision
To be India's leading integrated glass company
AUTOMOTIVE GLASS VALUE CHAIN
Automotive glass manufacture (AIS Auto)
Allied Products distribution (eg.
sealants) (AWAGS)
Auto Glass Fitment Services
Automotive Glass distribution (AIM)
Third Party tie ups, eg. Windshield Experts
(GREEN cells indicate our existing spread of
activities and BLUE cells indicate the areas
where work has already commenced in line with
plans announced earlier)
Float Glass manufacture (AIS Float)
Value Added Products Reflective Mirror
Processing Laminated Tempered Insulated
Glass Products
Installation
Fabrication
AIS Glass Solutions Ltd.
Servicing Distributed Markets
Being considered along with 2nd float and/or at
Taloja during hot/cold repair
VALUE ADDED GLASS SOLUTIONS CHAIN
38Capturing value chain presence
- In the automotive glass business, AIS already
has a value chain presence, reaching out to end
consumer. Second automotive plant coming - up in Chennai, with initial capacity of 500,000
windshields, will have a - capacity of 1.50 million laminated windshields
and 1.0 million tempered car sets, after being
fully set up. - In the architectural glass business, AIS has
initiated steps to capture the value chain,
through its subsidiary AIS Glass Solutions,
with the setting up of architectural glass
processing facility at Taloja, to address - the following segments
- - Architectural processing glass products
- - Product and knowledge development
- - Glass Services
- - Sales Marketing
- Second float glass plant, with production
capacity of 700 MT / day being set up in the
State of Uttranchal.
39EXPANSION BRIEF HIGHLIGHTS
402ND AUTOMOTIVE GLASS PLANT - CHENNAI
- Asahi Indias laminated plant at Bawal, with a
capacity to manufacture 1.2 million windshields,
is currently operating at full capacity. - With most of the new capacity having been
established by majors like Hyundai, Toyota and
Ford in South India, the second automotive glass
plant is being set up in Chennai in South India.
Car production in this area is expected to rise
from the current level of 220K to over 470K in
next five years - Besides proximity to key customers, Chennai is a
Port city, thus allowing cost reduction in import
of raw material (such as PVB) as well as in
possible future exports. - In Phase 1, only laminated plant to be
established in Chennai with capacity of 500,000
windshields. Plan for raising laminated capacity
to 1.5 million windshields to be decided later,
depending on overall demand situation.
412ND AUTOMOTIVE GLASS PLANT - CHENNAI
- Commercial production of laminated windshields
(Phase I) commencing from November, 2004. Capex
for Phase I planned at Rs. 56 crores. Phase- I
completed, on cost and time. - Plant to be set up in modular fashion i.e.
ability to take capacity up to 1.50 million
windshields with some de-bottlenecking and
additional investment. - Plan to invest in Chennai for tempered capacity
in Phase II during 2005-06. - Once fully set up, new facility in Chennai
planned at capacity of 1.50 million laminated
windshields and 1.0 million tempered car sets. - Chennai facility to include Value Addition
capability (Assemblies, Add-ons) as required.
42AIS GLASS SOLUTIONS THE CONCEPT
- An exercise in value addition
- 5 year objectives
- Consume 6000 tons of float glass per month
- Raise glass consumption in the country from the
current level of 0.55 kg per capita by
introducing innovative product lines, including - A line of bath enclosures.
- Standard line of glass shelving.
- Line of specialty laminated glass called
Frontage for burglar-resistance, energy saving
and sound proofing applications. - A line of manufactured windows.
- Establish dominant presence through the value
chain, including through processed glass as well
as down stream through Glass Services to provide
a one stop shop to consumers. - Make AIS the No. 1 glass brand in India
43AIS GLASS SOLUTIONS AN INTRODUCTION
Forms of AIS Glass Solutions
AIS Glass Solutions
44AIS GLASS SOLUTIONS PRODUCTS AND SERVICES
- Processed glass for architectural applications
- Laminated glass
- Tempered glass
- Insulated glass units
- Product lines, starting with bath enclosure line
- Glass installation service for low volume,
high-value jobs in top 8 urban centres
distributed markets.
45ARCHITECTURAL PROCESSING
- Market size estimated to be Rs. 140 crores in
2002-03. - Total glass consumption in 2002-03 estimated to
be 21,500 tons (1792 tons/month). - Currently growing at 25.3.
- Our estimates show that this growth should ramp
up to 34.1 CAGR over 5 years. - At these rates, architectural processing will
still account for about 11 of total flat glass
consumed in the country up from 4 today. To
put this in perspective, architectural processing
consumed 45.3 of the flat glass produced in USA
in 2002.
46ARCHITECTURAL PROCESSING
- AIS plan
- One integrated plant with tempered, laminated and
insulated glass at Taloja, near current float
plant in 2004-05. Unit to commence from
January, 2005. - Additional tempering lines in Chennai (April /
May, 2005) and North India (2007-08). - Lamination and IG demand can be serviced from
planned Taloja facility in this five year period. - Total planned capital expenditure for
integrated facility at Taloja to cost
approximately Rs. 20 crores.
472ND FLOAT GLASS PLANT
- The Board in its meeting held on 30th October,
2004 approved, in principle, setting up of second
float glass plant in the State of Uttranchal.
The facility will have a production capacity of
700 MT / day. - Final cost and time schedule to be finalized and
approved by the Board shortly, by end November,
2004. - Location of the second float plant finalized,
considering the following factors - Closeness to market.
- This will be the first float plant in North
India, which is the largest market in the
country, with approximately 38 of total market. - Closeness to raw material
- Availability of tax incentives explained in
some more detail in the following slide. -
482ND FLOAT GLASS PLANT TAX INCENTIVES
- Three States in India (Uttranchal, Himachal
Pradesh Jammu Kashmir) are offering
substantial tax incentives, as described below - a) No Excise Duty for 10 years. Excise Duty is
currently levied at an ad valorem rate of 16 of
the ex factory selling price. - b) 100 Income Tax exemption for 5 years followed
by 30 Income Tax - exemption for the subsequent five years.
Uttranchal offers the tax incentives as described
and is selected for AIS second float plant
considering the locational advantages and the
tax benefits.
49LOCATIONALLY..
- Roorkee
- Planned
- Float
- Glass Solutions
- Auto (laminated) for after market.
- Rewari
- Current
- Auto
- Future
- 1. Glass Solutions?
- Taloja
- Current
- Float
- Future
- Glass Solutions
- Chennai
- Planned
- Auto
- Glass Solutions
50FIFTEEN YEAR PERSPECTIVE..
- FLOAT
- Even at an average growth of 10, from the
current levels, - the Indian float market would grow to 5650 tpd
in 15 years. -
- From the current three float plants, the
country would require about - 15. Even assuming a share of 1/3rd, AIS would
need 5 float - plants.
- AUTOMOTIVE
- Even at an average growth of 10, Indias car
production should rise to - over 3 million units in fifteen years.
- OVERALL, India should be amongst the largest
glass markets in the - world.
51 GUIDING PRINCIPLES All actions of AIS
are driven by the following guiding principles
1. Creation of Value for Shareholders 2.
Customer satisfaction 3. Respect for the
Environment 4. Use of facts 5. Continuous
Improvement 6. Strengthening of
Systems 7. Upgradation of human potential by
education and training 8. Social Consciousness