Title: Future power systems for space exploration
1Future power systems for space exploration
- Overall Goal of past S54 Study,2001 -2003
- Findings and Recommendations
- ESA Contract 14565/00/NL/WK
- April 13th, 2005, M. Lang, TEC-MPC
2Overall Goal and Content of past S54 Study
- Study into future power systems for space
exploration, aimed specifically at a human
mission to the Mars surface to take place in the
2020-2030 timeframe, comprised of 5 parts 2
extensions - System requirements/constraints
- Technology Inventory
- Nuclear power systems
- Architectural design of reference system
- Technology Development
- Ext. 1 Nuclear power for static mission
element, ISRU Technologies,
Regenerative Power Sources for Mobile
Applications - Ext. 2 Two-Stroke Engines for Mars Exploration,
Stirling Cycle Engines
for Space Power Applications
3Study team
- QinetiQ (formerly UK Defence Evaluation Research
Agency, DERA) - AEA Technology (Space)
- Serco Assurance (formerly AEA Technology
Consulting) - Technicatome
- Technical University Graz
- Study management
- Gas cooled nuclear power systems, nuclear
technology inventory - Gas cooled reactor core design, safety
assessment, nuclear technology inventory - Liquid metal cooled reactor design, nuclear
technology inventory - Non-nuclear technology inventory
4Work flow with parallel studies
Study S51 Scenarios Architectures - Phase 1
Task 1 Requirements Constraints
Task 2 Technology Inventory
Study S56 Automation Robotics
Task 3Nuclear Power Systems
ISRU design
Task 4 Architectural Design of Ref. System
MPL design
Task 5Technology Programme
Study S51 Scenarios Architectures - Phase 3
Aurora
Task 6 Final Reporting
5Where are we now?
- S54 study completed with 2 extensions and
recommendations - S56 study completed with recommendations
- S51 completed with study of 2 selected mission
elements (ISRU MPL) - Related technology studies on-going e.g. ISRU,
- H2 storage, materials structures, thermal
control - Aurora programme in progress
6System Requirements Constraints Understanding
the problems of exploring Mars
- Requirements definition - what do we want to do?
- Constraints (European)
- Constraints (Martian)
- Definition of future power systems
- Power generation
- Power/energy storage
- Power management and distribution
- Related technologies LSS, ISRU, materials
structures, thermal control
7Mission elements definition
- 1. Disseminated surface elements
- - Micro inspection rover - Autonomous research
island - - Long range exploration rover - Drilling
platform - 2. Mobile pressurised laboratory, MPL
- 3. Utility truck, U/T
- 4. Regenerative life support system testbed,
Greenhouse - 5. In Situ Resource utilisation (ISRU) chemical
plant - - Expendable lander
- - Aerobot
8Static mission elements power requirements
9Mobile mission elements power requirements
10Mars environment (1) solar energy
- ? Oversized, heavy array to account for worst
case, or - ? Optimal sized array (NASA GRC) but higher risk
if global dust storm persists.
11Mars (2) the atmosphere
- Earth Mars
- Pressure - density 1000mBar - 1.225kg/m3 7mBar -
0.02kg/m3 - Makeup CO2 0.03 95.3
- N2 78.1 2.7
- Ar 0.9 1.6
- O2 21 0.13
- Water several (var.) None
- ? ? wind, structural effects
- ? ? Long term corrosive effects CO2
- ? ? No water, but otherwise a valuable resource
12Mars (3) surface effects
- Gravity 0.38x terrestrial lower traction power
- Dust 100-150ppm clay silicates, 3?m ?.
Accumulate on exposed surfaces and reduce PV
array power by 0.28/day (Pathfinder) - Wind velocity high (4x Earth typical), but low
dynamic pressure - Potential highly oxidising environment
- Low, highly variable temperatures -80C to -130C
night, up to 30C day. Assumed -30C mean summer
day, -60 winter for PV arrays. Assumed insulation
-40C min internals night.
13Mars (4) other effects
- ?V Mars-Earth return 20.5km/s, orbit aerocapture
only - ? ?4kg to LEO for 1kg to Mars orbit
- ? ?7kg LEO for 1kg to Mars surface
- Radiation
- 6mth trip time, solar flare / GCR risk
(negligible to systems) - Distance
- signal round trip time 6-45 mins telerobotics
difficult - orbit conjunctions every 26 mths min surface
stay 20mths (600 days)
ArV with LH2/LOX TMI stage - 6t capability to
Mars orbit - 4t max. to Mars surface
14Life Support Systems (LSS)
- Not studied in detail as part of S54, however.
- Lightweight
- Active thermal control needed
- Portable power 8hr EVA, up to 300W gives 2.4kWhr
- Li-ion 6.1kg weight on Mars (now) - 2.5kg (15
yrs) possible - Fuel cells require 23wt H2 stg. density to
compete due to need to store O2. - TPV, microturbines possible but require fuel /
oxidiser storage - A difficult problem.
15In-Situ Resource utilisation (1) requirements
- ISRU The use of Martian resources (
terrestrial feedstock) to generate propellant
life-support consumables on Mars, reducing
required mission mass and cost. - A 6 person mission to the Mars surface, staying
600 days, requires
- 7t CH4 fuel for return vehicle rocket engines
- 25t O2 oxidiser to combust CH4
- 5t O2 for life-support
- 24t H2O for drinking, washing, etc.
- 4.5t buffer gases (usu. N2) to make up for
leakage
16In-Situ Resource utilisation (2) the problem
- No H2O, or free H2 on Mars bring H2 from Earth
- Numerous chemical reactions required for ISRU
NASA JSC estimate 3.8t - Requires significant energy to run reactors, e.g.
electrolyser. NASA estimate 40-50kWe - Autonomous deployment, reliable operation to
produce requirements in 12-15 mths, store for
36mths
- Bring H2 from Earth 2-4t, e.g. LH2
- Mass intensive 3.8t from Earth (30t LEO)
- 40-50kWe continuous, up to 15 mths
- Autonomous, reliable
17In-Situ Resource utilisation chemistry (i)
- Centrifugal compressor CO2 collection,
15-20kg/hr. - Simple, deployable composite fans.
- Sabatier 4H2 CO2 ? CH4 2H2O
- Goes to completion at 2-300 C (pipe reactor
catalyst), exothermic - Electrolysis 2H2O power ? 2H2 O2
- With Sabatier, produces O2 CH4 in 2.25 1 ratio
Problems 1) Insufficient O2 produced 2) No
separation CO, N2, Ar 3) Power for storage,
cooling, separation products
18In-Situ Resource utilisation chemistry (ii)
- Additional O2 generation
- Reverse Water Gas Shift not exothermic,
separation a problem - Methane pyrolysis / catalytic reduction
temperature, scaleup - High temperature CO2 electrolysis high power,
robustness? - Photocatalytic CO2 reduction v. recent
discovery, not quantified - Ar/N2 separation
- Amine absorption loop non-ideal as large CO2
mass flow rate - Adsorption zeolites undesirable chemical / polar
effects - Physical separation CO2 snow - best option
(NASA) - Power reduction
- Cooling CH4 / O2 with H2 feedstock
- Low power processes where possible
19Promising power storage technologies
- High temperature batteries ZEBRA, Sodium
Sulphur, combined heat and power. - Not yet exploited for space despite extensive
development - Li-ion batteries. Questions to resolve
- performance at extreme low temperatures (-40 to
-80C) - potential for scale-up current state-of-the-art
focussed on portable consumer electronics - lifetime currently limited to a few hundred to
1000 cycles. - H2-O2 Fuel cells extremely high power densities.
- Need to address fuel / oxidiser storage on Mars
- Redox batteries (Regenerative fuel cells)
20Power storage technology comparison
21Power generation technology PV arrays (i)
- Photovoltaic conversion - cell types / efficiency
- Crystalline Si 10?cm B(S) FR / HiETA up to 17
- GaAs ATJ AM0 optimised 30 (40 possible)
- CIS, CuInSe2 thin film 12 current, gt20
predicted - Cleft GaAs, thin Si, ?-Si, TiOx (dye sens.) not
considered in detail - LILT cells to be added
- GaAs cells not tested on Mars Beagle 2 (NASA
Athena rovers using crystalline Si)
22Power generation technology PV arrays (ii)
- Photovoltaic conversion - array designs
ISS Si flexible
CIS rollout
ITSAT inflatable
AEC-Able Ultraflex
Pathfinder rigid panel
23Power generation technology Wind energy
- Wind viable terrestrial power generation, up to
several MW per turbine - Horizontal axis 2/3 blade turbines common
- Considerable European (Danish, UK, German)
expertise - Studies for Mars carried out (Bremen, Houston
Uni.s)
- Low dynamic pressure on Mars 4.6x wind speed of
10x blade diameter for same power density - Geographical restriction on Mars, e.g. Tharsis
Montes - Accurate forecasting data required
- Erection of mast may be difficult balloons?
24Power generation technology Thermal transfer
- Diurnal temperature gap utilisation -
thermoelectric conversion - Large area required due to low TEC eff
- Power not available all day
- Geothermal may also be a possibility (active
Mars) - Accurate subsusrface mapping required
Time in Martian Hours
Surface cools during nighttime
Surface heats up due to solar insolation
Depth below surface (m)
25Power generation technology Other
- Power beaming from Areosynchronous orbit
- Laser or microwave
- gt50 efficiency theoretically possible
- Auburn Uni. POWOW study using ?1.06?m laser
- 4t array in orbit, 360kWe ? 75kWe on surface
- No hydro / wave / tidal power on Mars
- No fossil fuel reserves known, CO2 non-oxidising
- Combustion engines non-ideal (fuel cells higher
power density)
26Power management distribution (PMAD)
- 28V current, ISS 120V. 600V - 5000V desirable for
Mars (long distance power transmission). 160kWe
over 2km _at_ 200V?20t cable! - Paschen breakdown in Mars atmosphere / dust
discharge may be an issue - PMAD efficiency (NASA estimates)
- Current 80-90, 40-50W/kg
- 5 years 85-95, 125W/kg
- 15 years 95, 250W/kg, integrated bus
- Further research required.
27Nuclear power options
- Radioactive heater units, e.g. Pathfinder
- RTGs
- Viking SNAP 19, 2x35W
- Ulysses, Galileo, Cassini up to 875W _at_ 5W/kg. 2
only, 250W. - ARPS, 10W/kg Cm-244 up to 20W/kg. Development
required. - Not available in / to Europe
- DIPS dynamic isotope power (Pu-238 Stirling)
2-10kW proposed. - Fission reactors SNAP-10A, ROMASHKA, Topaz,
SP-100. Preferred to RTGs above 1kWe.
28Why nuclear?
- Low solar flux on Mars at best, 22 AM0. More
typically 13 AM0, and 30 of the time, 6 of
AM0 or less. - i.e. an array sized to deliver 50kWe on the Mars
surface would be delivering 1MW in LEO. No
capability! - Pathfinder lost 16 of its power in 83 days due
to dust. 600 day surface stay 100 power loss - PV not considered viable gt50ยบ lat., nor for reqs
gt20kWe. - NASA considers nuclear power ENABLING for Mars
surface. - (ref. Cataldo, IAF 2000 SAE power systems, Nov.
2000)
29WP1xx Summary
- Mission elements definition
- Static, mobile elements power/energy
requirements - Mars constraints
- solar energy (or the lack of it)
- atmosphere, environmental effects (e.g.
temperature, dust) - Mass limits to Mars
- Power storage options Li-ion batteries,
flywheels, fuel cells - Power generation options mainly solar, wind,
nuclear - PMAD
- Nuclear technology overview
30Why a technology inventory?
- To establish the areas that would enhance
Europes capabilities and the value of power
systems within human Mars exploration scenarios.
Innovative, enhancing. - To support study effort by searching various
databases including journals, patents, proposals,
web-sites, organisations and NASA archives.
Up-to-date information resource. - Coordinated effort between S51, S54, S56 studies,
and relevant to future work. Interdisciplinary
(relevant to CDF). - Roadmap to allow ESA to focus technology
development resources early on for later human
Mars exploration - ? COST REDUCTIONS
31Scope of inventory
Internal combustion
Nuclear (fast)
Solar dynamic
Nuclear (thermal)
Mars surface
Trans- Mars
Wind
Regen -erative
Power generation
Geothermal
Open
Cryo- coolers
PV arrays, concentrators
Coatings, structures
WWW based Technology inventory
Regen. fuel cell
Non regen. fuel cell
Passive cryo/ heat storage
Primary batteries
Cooling loops
Radiators
Secondary batteries
Heat Pipes
Phase change materials
Chemical reactions
Flywheels
Martian resources
Systems issues
EVA
32Primary technology selection criteria
- I Cost
- II Physical constraints, broken down into
- Low mass
- Compact dimensions (low volume)
- Long operational lifetime, without maintenance
- III Satisfaction of performance requirements
(e.g. specific power, efficiency, etc.) - IV Product assurance, broken down into
- Survivability
- Reliability
- Safety
- Availability
- V Environment survivability, broken down into
- Thermal inputs, loads, ranges
- Radiation
- Atmospheric constituents (95 CO2)
- Low gravity
- Absence of water vapour
- Cleanliness/contamination (planetary protection)
Total technology value 4 (lowest) - 6 (highest)
33Secondary technology selection criteria
Total technology value 1 (lowest) - 3
(highest)
- i. Introduction of new technologies. A higher
rank will be given to new technologies that will
be brought to maturity within the time-scale and
cost constraints of the mission. - ii. Breadth of expertise in Europe is the
technology unique to one supplier who could be at
risk? - iii. Impact of technology on international
mission.
34Ranking total technology score
- Total technology score this total score is a
numerical output for the overall performance of a
technology, incorporating the benefits of
Europes position as a scientific leader. - Primary technology selection criteria are
essential to a successful mission, and are worth
between 4 (lowest) and 6 (highest) points. - Secondary evaluation parameters are important,
but not essential to the success of the mission
worth between 1 (lowest) and 3 (highest) points. - Qualitative analysis of technology selection
the individual evaluation parameters for each
technology are compared.
35Example technologies
- Solar cells performance optimised for Mars
surface conditions. - Regenerative fuel cells.
- High T, CO tolerant fuel cells for combined
heat/power - Flywheels for power storage
- Efficient Thermoelectric power conversion
materials - High capacity, low T Li-ion batteries for mobile
applications - High density hydrogen storage, e.g. rev. complex
hydrides
3650kWe static power system options(1) NASA solar
electric design
ftp//ftp-letrs.lerc.nasa.gov/LeTRS/reports/1999/T
M-1999-209288.pdf
37NASA assumptions
- Deployment of tents by articulated mast /
inflatables / rovers - No wind effect on tent stability
- RFC fuel cell power storage optimistic Wh/kg
values, unclear about electrolyser power
requirements - Dust removal degradation only 5 of Pathfinder _at_
0.3/day - 18 BOL eff. from ?-Si PV / CIS arrays assumed
optimistic - 2 major dust storms/Martian year, severe power
storage depletion 100 day max. endurance - ISRU plant switched off during dust storms
reliabilty issue? - 600V power generation transmission, DC switched
to 120V - Precision landed at 200m from habitation
3850kWe static power system options(2) Solar
electric design for this study
39Solar-electric power - further details
- Dust storms (OD 3.0) increase array area / mass
by 3x. More severe dust storms make PV power
unadvisable - Array area 2000-7000m2 poses major deployment
questions - AEC-Able may offer a possible solution Ultraflex
- Note ISS arrays 2 x 400m2, required astronaut
deployment, in ?g - Design relies on cell performance, dust
mitigation, - resistance to environment, etc etc.
- 4450m2 requires
- 15 x 10m rad modules, or
- 57 x 5m rad. modules
4050kWe static power system options(3)
Solar-wind-electric power
- Balloon tethered horizontal axis turbines
- 3 turbines, each sized to generate 10kWe
- Array to generate 20kWe under OD 3.0
- ? Total mass 8700kg, array area 2850-5600m2
- inc. 1-2t vessel for storage of hydrogen
lifting gas - BUT
- Accurate long term wind forecasting needed to
reduce risk - Limited locations where adequate wind speed
(10m/s year round) - Immature technology
- Hydrogen lifting gas adds signifcant mass (v.
tower erection)
4150kWe static power system options(4) Alternative
power systems
- Geothermal energy
- Power beaming from orbit
- Temperature gap power generation
- Requires thermal reservoir as yet unproven on
Mars - Power loss on tranmission thr. dust storm may be
significant - Low efficiency, very large buried area required
variable power
Nuclear fission reactors are the only low risk
solution to providing significant quantities of
power on the Mars surface
42Backup power system for greenhouse
- 1kWe for 10 hours
- PEM or Solid Oxide fuel cell (combined heat /
power) - 10kWh ? 0.5kg H2, 3.75kg O2
- HP gas storage in composite tanks ? 20kg,
37litres - or
- H2 stored as C nanofibres (25wt, O2 as sodium
chlorate ? 17kg, 16 litres - Li-ion battery
- Secondary 70kg, 30litres Primary 26kg,
14litres - Ni-MH battery
- 177kg, 50litres
43Mobile power system optionsMicro inspection rover
- 7W mean, 14W peak, 45Wh rover max. size
600x400x300mm, 15-20kg - Lowest mass option has 14W PV array for day ops,
0.25-0.4m2 fuel cell night ops, total mass
1.9-3kg. Array too large for envelope! (600 x
670mm req.) - Next best option uses 7W array and battery, peak
loads supplied from both. Array area required
0.2-0.3m2, i.e. just within envelope, Mass 3kg,
OK. However, dusty conditions (100W/m2) require
larger array, exceeding envelope.
? PV arrays not optimal for all-weather operation
if body mounted ? Fuel cell 0.35-1.15kg, but
large store required. ? Rechargeable battery
1.5-1.8kg.
44Mobile power system optionsLong range
exploration rover
- 25-200W, est. 160-190kWh total rover max. size
not specified, 200kg total - Optimal system for good weather has
- PV array, 2.2-3.3m2 deployable recommended
- Fuel cell for peak power, 7.5-20kg mass
- Battery for night operations, 2.8kg mass
- Bad weather (100W/m2) requires
- PV array, 7-10.5m2 deployable may be difficult
- Fuel cell 7.5-20kg
- Battery, 2.8kg
Total mass 16-36kg Deployable array required
Total mass 26-62kg LARGE deployable array required
Operation without PV array requires 90-140kg fuel
cell system due to high mass H2 / O2 storage.
45Mobile power system optionsDrilling station
- 500-2000W, est. 920kWh total max. size
150x150x300mm, 300kg total, 45hrs peak power - Optimal system has
- PV array for mean power (500W), min. area 25m2 in
dusty conditions. - Fuel cell for peak power, 85-145kg mass
- Battery for night operations, 3kg mass
- Total mass 147-316kg.
- Alternative system with PV array / nightime
battery only - 215kg / 250m2 using current CIS technology
- 45kg / 130m2 using future technology
EITHER a high total mass OR a very large array
area
46Mobile power system optionsMobile Pressurised
Laboratory APU
- 2800kWh energy, 98kWe peak power (20kWe mean), 20
day durn, 500km range, 1500kg mass limit (power
cart) - Fuel cells are the ONLY practical option for this
energy requirement - Currently GH2 / GOX storage gives 4600kg /
7.1m3. NOT REALISTIC. - Near term developments may allow LOX / LH2
storage for 20 day mission 2600kg, 4m3. - Longer term H2 in CNFs, LOX may allow 2300kg,
2m3. STILL TOO HEAVY.
APU, 1 day ops, 5km range, 7kWe peak, 19kWh
energy ? 2 battery 134kg, 61litres or RFC
45-220kg, 18l PV array
1500kg mass limit ? 1650kWh limit. Severe energy
limitation, unless alternative power sources
developed (e.g. In-Situ oxygen useage, NASA DIPS)
47Mobile power system optionsUtility Truck
Emergency power unit
- 1500kWh energy 1 way trip, 292km 2x this for
return. 48kWe peak power, 120kWh emergency power
supply. - Fuel cells are the ONLY practical option for this
energy requirement - As per MPL Near term 2600kg, 4m3.
- Longer term 2300kg, 2m3. Acceptable.
- A 1500kg power supply limit ? restricts
operations radius max. 150km.
- Emergency power
- RFC is best option.
- High power electrolyser can be reduced in size if
6-10 days to charge - 270kg / 420l / 62m2 (PV array covering load
floor)
Limited range reduced payload capacity with
conventional power source. RFC may have potential
but requires analysis of mission profile in more
depth.
48ISRU proposed system design
Mars atmosphere 95.3 CO2 2.7 Ar 1.6 N2 _at_
7mBar, 200K
CO2
Buffer gas separator (e.g. CO2 solidifier)
Heater
Centrifugal compressor
Ar N2
420K
CO2, 420K
CH4
Cryocooler
Sabatier reactor
H2, 420K
Counter current heat exchanger
H2O
O2, 270K
Ar N2, 70K
CH4, 111K
Liquid O2, 90K
H2O electrolyser
H2, 270K
Liquid H2, 20K
CO (vented)
H2O
Heater
670K
H2
RWGS reactor
CO2
49ISRU summary
- Power 28-43kWe Mass 1.8-2.7t
- More detailed comparison of
- RWGS
- Methane pyrolysis
- Catalytic decomposition of methane
- Direct reduction of CO2.
- For additional oxygen generation.
- Better understanding of
- Amine absorbers, v.
- Zeolite bed extraction, v.
- Solid phase separation
- For buffer gas separation.
Suggest experimental programme.
Suggest futher study
50Technology development suggestions2002 2006
(0-5 years)
- PV array power generation Testing using high
efficiency (GaAs based, or crystalline Si Hi-ETA
and LILT) cells, under simulated Martian
conditions, investment in CIS cell manufacturing. - Power storage development batteries and fuel
cell systems . Need to be (a) tolerant to CO2 and
CO, (b) integrated into combined heat and power
systems, and (c) optimised for performance under
Mars environmental conditions. Flywheel
investigation - Space rated long duration Liquid hydrogen
storage. - ISRU technology, subsystem level. Determination
of preferred chemistries. - Novel means of powering mobile mision elements.
- Nuclear power systems refinement of system
designs (more detailed trade-off between gas and
liquid metal cooled reactors). Investigation of
means of shielding, experiments to verify
convective CO2 atmosphere heat rejection
51Technology development suggestions2007 2016
(5-15 years)
- PV array based systems capable of generating
gt100kWe under OD 3.0 or more, and a reliable
means of deploying them. - ISRU breadboarding, reactor optimisation.
- PMAD development 120V ? 600V, low mas
(superconducting?) cables - Advanced hydrogen / oxygen storage for fuel
cells, e.g. carbon nanofibres. - Long life Li-ion power storage systems, trade-off
v. flywheels for preferred Mars surfa option
where fuel cells not appropriate. - Low energy means of reducing CO2 to CO / O2
in-situ oxygen generation for fuel cells. - Active thermal control systems for high heat
loadings. - Terrestrial test of complete, 50kWe nuclear
reactor system. Planning and safety work for
space test.
52Technology development suggestions2016 2030
(15-30 years)
- Space test of 50-200kWe nuclear reactor system.
Design for integreated nuclear power / ISRU
system for Mars surface. - Supporting robotic systems for deployment of
reactors / large structures (e.g. PV arrays) - Demonstration / test of power beaming to Mars
surface as alternative. - Development of mciroturbines for small mobile
mission elements - Integrated system tests of key technologies in
Mars environment / on Mars. Direct precursor to
1st human missions.
53Key technology issues
- Static mission elements
- energy rich power sources - power limited
- Continuous power
- Highly reliable power
- Mobile mission elements
- Compact power sources - energy limited
- Lightweight power sources
- Rechargeable / renewable energy
54Conclusions
- 50kWe static power system nuclear is the ONLY
viable option - Mobile mission elements various power systems
presented. Most require fuel cells and large
solar arrays to operate in dust storms. - Wind energy may have significant potential on
Mars - further research required. - Key technologies for development are
- Fuel cells with compact oxygen / hydrogen storage
- Mars qualified nuclear reactor
- Wind energy systems
- Flywheels for energy storage, as an alternative
to Li-ion
55Effective human Mars exploration can only be
carried out in an energy rich environment, i.e.
one with nuclear power sources
- - Bob Zubrin, Mars Society founder and
visionary, detailing his experiences in the
Flashline Mars arctic research station, summer
2001