Power Generation

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Vibration Monitoring and Machine Protection
Systems
1010 E. Main St., League City, TX 77573 Phone
281-334-0766 Fax [phone] www.stiweb.com /
www.stiwebstore.com
Power Generation
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STI Vibration Monitoring Inc.
About STI STI was founded in 1989 and created
Condition Monitoring Custom Products (CMCP) in
1995 to bring more low cost solutions to our
customers while providing the flexibility
required in todays competitive market. STI
specializes in low cost alternatives to Rack
Based Monitoring, by bringing single channel
transmitters and monitors into the market. By
creating a monitoring system based on single
channels, the costs of machine protection systems
are now much more affordable.
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STIs Strategy
Provide our Customers with an easy to use and
maintain Low Cost Alternative to expensive,
centralized rack based Machine Protection Systems
by

• Allowing Customers to make use of existing PLC
  and DCS systems
• Making use of Existing Networks
• Modular Design
• Distributive Design
• Low Cost
• Keep it Simple (Kiss)

Simply the Lowest Cost Approach to Condition
Monitoring
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Whats Changed ?

• Hardware
• PLC and DCS Systems are faster, cheaper and more
  common.
• Many Plants are upgrading to New DCS and PLC
  Systems.
• HMI Systems like Wonderware are available.
• People
• Vibration and machinery specialists are retiring,
  or spread out.
• A lot of specialty work is contracted.
• Engineers and Technicians are forced to be Jack
  of All Trades.
• Operators are being assigned more tasks.
• Users want smarter, simpler and easier to
  maintain systems.
• Users are more budget conscious.
• Engineers and Technicians are more computer
  oriented.
• Major machine flaws have been fixed.

www.cmcpweb.com
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Legacy Issues

• Large centralized Rack based systems
• Control Room mounted
• Originally Capital Projects
• OEM supplied sensors
• All sensors wired to Rack
• Requires lots of instrument wire and conduit
  (2x cost)
• Large Racks do nothing that a PLC or DCS
  system cannot do!
• Overall Values
• Time Delay
• Power up inhibit
• OK Circuit
• 99 not wired to Shutdown
• Many are Obsolete

www.cmcpweb.com
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CMCP Monitoring Strategy
PLC/DCS
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Vibration Monitoring using PLC

• Advantages
• Low Cost (1/2 Legacy Systems)
• Simple to Install
• Can make use of existing sensors
• Distributive Architecture
• 4-20 mA noise free
• Digital to save wiring costs
• Choice of Protocol
• Easy repair and replacement
• Local Dynamic Signal w/BNC

www.cmcpweb.com
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CMCP 420VT CMCP420VT-TLoop Powered Vibration
Transmitters
Simply, the Lowest Cost Approach to Machine
Protection
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CMCP 420VT-TLoop Powered, 2 wire Vibration
Transmitter

• Features Include
• Solid State
• Velocity Output
• Loop Powered
• Integral Accelerometer
• 4-20 mA Output
• 100 mv/g Dynamic Signal Output
• 2-2,000 HZ
• No External Housing Required
• No Special Extension Cable
• Optional Bright LED or LCD Display w/ BNC
• Optional BNC Adaptor
• Optional Temperature

w/LED Display
w/BNC Adaptor
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CMCP 420VT-TDual Parameter Loop Powered
Vibration and Temperature Transmitter

• Features Include
• Solid State
• Velocity Output
• Temperature Output
• Loop Powered
• Integral Accelerometer
• 4-20 mA Output
• 2-2,000 HZ
• No External Housing Required
• No Special Extension Cable

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CMCP 420VT SeriesAccessories
CMCP420EL
CMCP420BNC
CMCP420LED
CMCP203
CMCP420WF
CMCP420XPHD
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Why 4-20mA?

• ISA Standard 4-20mA and 1-5 VDC
• Standard Instrument Wire (pair)
• Extremely Accurate
• Low voltages (typically 24 VDC)
• Long distances can be handled
• Voltage has resistance losses
• 4-20 mA Current Constant anywhere on loop
• Noise immunity
• Instrument Technicians understand
• Available IO Points

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CMCP 500 Series Transmitters and Monitors
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CMCP500 Series Transmitters and Monitors
CMCP 500 Transmitter
CMCP 500A Monitor
Rated For Use In Hazardous Areas Class I Division
II Groups B, C and D
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CMCP500 Series Transmitter and Monitor
Configurations

• CMCP 525 Acceleration
• CMCP 530 Velocity
• CMCP535 Displacement (Velocity)
• CMCP 540 Displacement (EP)
• CMCP 545 Thrust Position (EP)
• CMCP546 Absolute Vibration (EP/A)
• CMCP547 Differential Expansion (TSI)
• CMCP548 Case Expansion (TSI)
• CMCP549 Valve Position (TSI)
• CMCP560 RTD Temperature
• CMCP565 Thermocouple Temperature
• CMCP570 Solid State Temperature
• CMCP575 Speed
• CMCP580 Process Variable
• CMCP585 Eccentricity (TSI)
• CMCP590 Acceleration Enveloping
• CMCP595 Buffer Accessory Module
• CMCP797 Active Signal Buffer

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CMCP 500 Series Transmitters

• Features Include
• Single Channel
• Low Cost
• Class I Division II Rated
• CE
• Small Size
• Din Rail Mount
• 4-20 mA Output
• 24 VDC Powered
• OK Circuit
• Optional Filters
• Buffered Outputs (2)
• Selectable Ranges (5)
• All Popular Sensors and Transducers
• Easy Troubleshooting and Replacement

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CMCP 500 Series Transmitters
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CMCP 500 Series Transmitters
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CMCP 500 Series Transmitters
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CMCP 500A Series Monitors

• Features Include
• All Features of Transmitter
• 3 Alarms w/Relays
• OK
• Alert
• Danger
• Selectable Time Delay (.1, 1, 3, 6 and 10 sec.)
• Latching or Non-Latching Relays
• Reset Terminals
• Trip Multiply (2x or 3x)
• Outputs for Optional Display
• Meets API-670 (American Petroleum Institute)
• Easy Alarm Setup and Adjustment

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CMCP 500A Series Monitors
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CMCP 500A Series Monitors


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Standard Monitoring Systems
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CMCP 5301-E(M) Single Channel General Machinery
Monitoring System

• Features Include
• Single Channel
• Bright Red LED Display
• Reset Button
• Low Cost
• 4-20mA Output
• Alert Danger Alarms
• Adjustable Time Delay
• Trip Multiply
• Transducer Fault Detection
• Buffered Transducer Output

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CMCP 5302-E(M) Two Channel General Machinery
Monitoring System

• Features Include
• Two Channel
• Bright Red LED Display
• Reset Button
• Low Cost
• 4-20mA Output
• Alert Danger Alarms
• Adjustable Time Delay
• Trip Multiply
• Transducer Fault Detection
• Buffered Transducer Output

Great for Cooling Towers, Fin Fans, Hydro
Turbines and any low channel count application.
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CMCP 5304-E(M) Four Channel General Machinery
Monitor
The CMCP5304 is a 4 channel monitoring system
ideal for monitoring rotating machinery such as
pumps, fans, compressors, turbines, and motors.
The General Machine Monitor is equipped with 4
CMCP/CMCP530A Monitors alarming in integrated
velocity with a 100 mV/g ICP Accelerometer input.
Also Available with Stainless Steel Housing    
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CMCP1000 Dual Limit, Single Channel Vibration
Monitor

• Features Include
• Solid State Reliability
• Class 1 Division 1 Rated
• Integral Sensor (Optional External Sensor)
• Two Levels of Alarm with Relays
• True OK Circuitry with Relay
• Adjustable Time Delays
• Trip Multiply
• 4-20mA Output
• Remote Reset
• Optional Local Reset
• Bright LED Digital Readout

Applications include Reciprocating Compressor
Frame Vibration, Fin Fans and replacement for any
mechanical vibration switch.
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CMCP5019 19" Rack Mounted 10-Channel Monitor
Features Include

• 19" EIA Rack or Panel Mount - 2 DIN High
• Individual Bright Red LED or LCD Displays
• OK, Alert, and Danger Relays - Meets API-670
• CE Approved
• Terminals for Customer Wiring
• Universal VAC Power
• Optional -24 VDC Power Supply for Eddy Probes
• Optional MODBUS or Ethernet TCPIP

Direct Replacement for Bently Nevada, Entech IRD
and Other 19 Rack Based Systems
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CMCP500 Series Monitors
LOW COST CONDITION MONITORING PACKAGES

• Custom Integration / Packaging
• Custom Designs and Layout
• Displays (common or individual)
• Power Supplies
• Custom Enclosures (XP, Nema 4, 4x)
• Intermediate Terminal Strips
• IS Barriers
• Field IO Interface
• Ethernet TCP/IP, RS-485 Interface
• Wireless
• Web Enabled
• Integration and Test (FAT)

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Sensors and Accessories
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CMCP1100 Series Industrial Accelerometers

• Features Include
• LOW COST (Only 99.00 for 5 Meter System)
• Small Size Case, 1/2 x 1.05
• Small Footprint, 1/2
• Integral Cable (5, 10 or 20 Meters)
• 100 mV/g Sensitivity
• 0.32 Hz to 10 KHz Frequency Range ( 3 dB)
• Waterproof

Standard CMCP1100
High Temp. CMCP1100H
Side Mount CMCP1100S
CMCP1100C M8 Connector
New!
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CMCP1300 Series Industrial Triaxial
Accelerometers

• Features Include
• Low Cost
• Small Size Case, 1.5 x 1.5 x 0.9
• Cable (5, 10 or 20 Meters)
• 100 mV/g Sensitivity per channel
• 10 Accuracy
• 0.32 Hz to 10 KHz Frequency Range ( 3 dB)
• Waterproof

New!
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Accelerometer Accessories
Piloted End Mill
Mounting Pads
Motor Fin Mounts
NPT Adapters
Extension Cables
Adhesives
Intermediate Termination Boxes
Accelerometer Housing
BNC Junction Boxes
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CMCP303 Triaxial Connection Box

• Features Include
• Low Cost
• 2 and 4 Triaxial Accelerometers
• 6 and 12 Ch.
• Available in Fiberglass, Painted Steel or SS
• Water Tight Dust Tight
• Provide convenient and safe access to
  Triaxial signals

New!
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CMCP250 Accelerometer Mounting Kit
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Eddy Probe Accessories

• Meets API670 external mounting specifications
• 304 and 316 Stainless Steel
• Provided with four 3/4" NPT Hubs
• 3/4" or ½ NPT Case Entry

CMCP801

• Machined aluminum
• Threaded and slotted to insure position and
  stability

CMCP805

• Machined 304 Stainless Steel
• ½ and ¾ NPT External Threads
• ¼ x 28 and 3/8 x 24 Internal Threads

CMCP4190
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CMCP1210 Series Spring Loaded Temp. Sensors

• Features Include
• Tip Sensitive RTD or Thermocouple
• For use to 260º C (500º F)
• Adjustable Spring-Loaded Holder with Fluid Seal
• Aluminum Connector Head Optional XP Head

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CMCP610 Eddy Probe Calibrator

• Features Include
• Verify Voltage Output vs. Gap
• For use with 5mm 8mm Probes
• Precision Micrometer
• 4140 Target
• Graph Paper Excel Spreadsheet

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Wireless Industrial Radios

• Features Include
• Class I, Div II, Groups A,B,C,D
• Superior noise immunity
• Frequency Hopping
• Worldwide Unlicensed 2.4 GHz
• Ethernet (TCP/IP, Ethernet/IP, Modbus/TCP,
  etc.)
• MODBUS RTU RS-485, RS-422, RS-232
• 32 Frequency Channels
• Up to 16 mile range w/ Hi Gain Antennas
• Can be extended with Repeaters
• 250 Kbps RF Data Rate
• Easy to Configure

Ethernet Model
Lowers Cost of Wiring and Installation
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CMCP810 Electrical Runout Kit

• Features Include
• Oscilloscope
• Optical Phase Reference Kit
• Eddy Probe System
• Power Supply
• Magnetic Mounts
• Custom Vice Grips
• Bucking Amplifier
• Hard Carrying Case
• Optional Gauss Meter
• Option Software

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Custom Products and Integration
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CP Products (Custom Products)

• Custom Enclosures
• Free Standing Cabinets
• Component Integration
• Drawing and Engineering Services
• Custom HMI Applications
• Custom Cables
• Specialty Sensors

• Custom Enclosures
• Free Standing Cabinets
• Drawing Engineering Services (AutoCAD)
• Custom Packaging (Kits)
• Battery Powered Monitors
• Wonderware HMI
• Integration Services
• Test and FAT

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Cabinet / Panel Design and System Integration
Over 250 integrated Custom Panels and Enclosures

• Customers Include
• Aramco (Abqaiq, Sadaf, Ras Tanura, Shayba,
  Riyadh)
• Black Veatch
• Brown Root
• Caltex
• Fisher Rosemont
• BHEL
• Wyle Labs
• Chevron USA
• BP Amoco
• MM Mars
• Champion Paper
• E.I. Dupont
• Ebara International.
• Baxter Wilson Unit 1 and 2
• City of Portland, Oregon
• and many more

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Case Histories
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Case History Turbine Supervisory Instrumentation
1
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Case History Turbine Supervisory Instrumentation
1
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Case History Turbine Supervisory Instrumentation
1
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Case History Turbine Supervisory Instrumentation
1
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Case History Turbine Supervisory Instrumentation
1
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Case History Turbine Supervisory Instrumentation
2
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Case History Turbine Supervisory Instrumentation
2
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Case History Turbine Supervisory Instrumentation
2
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Case History Balance of Plant
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Case History Balance of Plant
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Case History Balance of Plant
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Case History Balance of Plant
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Case History Balance of Plant
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Case History Balance of Plant
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Case History Cooling Towers
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Case History Cooling Towers
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Case History Cooling Towers
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Case History Cooling Towers
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Case History Cooling Towers
10 Cell Cooling Tower with Dynamic Output AEP
Welsh, Texas
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Case History Hydro Turbine Generators
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Case History Hydro Turbine Generators
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Case History Hydro Turbine Generators
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Case History Hydro Turbine Generators
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Case History Coal Crushers
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Case History Coal Crushers
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Case History Coal Crushers
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Case History Coal Crushers
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Case History Coal Crushers

• After eight weeks STI was chosen to provide the
  wireless vibration monitoring solution, when the
  other vendors solution failed to provide
  reliable and continuous service.

OSpi Historian
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Case History Kinetic UPS 2.1 mw
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Case History Kinetic UPS 2.1 mw
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Case History Kinetic UPS 2.1 mw
Main Screen
Alarm List
Historical Trend
Real Time Trend
Real Time Trend
Setup
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Who To Contact?
Distributer Sales and Support Matt
Howard matthoward_at_stiweb.com281.334.0766 ext.
1 Custom Applications/Technical Support Mike
Howard mhoward_at_stiweb.com 281.334.0766 ext
4 Accounting Natalie Henderson nhenderson_at_stiweb
.com 281.334.0766 ext 3 Order Status Mark
Tomlin mtomlin_at_stiweb.com 281.334.0766 ext
5 Purchase Online Quick and Easy
at www.stiwebstore.com