MAKE OR BUY DECESION

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MAKE OR BUY DECESION FOR FILM COATING
MATERIAL
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1. Consistency
In Colour

• Advanced colour matching system. Once a shade is
  produced
• It is stored in the system for reproducibility.
• b. Over 30 years experience in colour producing
  and matching.
• c. Jet Milled Colours. Offering uniform particle
  size even
• distribution of colour.

In uniformity of film thickness

• Better homogenization of all the constituents of
• The film coating systems.
• b. Optimised concentration of Polymers
  Plasticiser

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2. Problems in preparation at your shop floor

• To many ingredients to be dispensed especially if
  the product is coated in different lots.
• Colour uniformity has to be constantly monitored.
• Colloid milling is a must so as to avoid colour
  variation.
• Skilled workers are always required to be present
  during all the steps of the coating operation.
• Prepared coating suspensions once stored beyond
  36 hours have to be colloid milled again before
  use,could
• lead to shade variation.

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3. Saving in Time
In Production

• Higher Reconstitution level up to 20
• Coating solution preparation is single step
  stirring process.

In faster introduction of new products

• Samples of the Coating material and Coated
  tablets in various shades are made available
  immediately on request, thereby eliminating the
  need of spending your RD time.
• Your product range can have various colours for
  brand identification.

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4. Multiple sources vs. single source of supply

• As against different sources for supply of
  different ingredients of Film Coating material
  there is a single source offering many
  advantages.

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5. Fixing Responsibility for quality of Raw
materials

• Multiple suppliers are involved and
  responsibility for
• bad quality cannot be pinpointed.

• Being our own formula we take the complete
  responsibility
• for your product problems due to bad coating.

• We give technical backup unlike suppliers
  involved
• in multiple sourcing

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6. BENEFITS OF CONTINUOUS R D

• Latest polymers and their combinations are
  thoroughly
• studied for various properties
• Optimized plasticizers are selected on the film
  studies done in
• our R D.
• Latest ingredients are used to improve sheen
  and gloss.
• Constantly improving film forming process and
  materials is the
• hallmark of our R D.
• We build quality in our product by choosing our
  items
• from international vendors with superior
  technical backup.

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RAW MATERIAL IN COATING PURCHASE TO APPROVAL
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TESTS DONE ON MULTIPLE INGREDIENTS
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TESTS ON SINGLE SOURCE

• pH
• Particle size
• Bulk density
• Appearance
• Ash content
• Arsenic
• Heavy metals
• 8. Viscosity

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STEPS IN MULTIPLE SOURCE INHOUSE FORMULA
PRODUCTION.
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COST EFFECTIVENESS
Raw Material
DIRECT COST
Utilities
Labour
Cost of Order Processing Inventory holding
IN DIRECT COST
Cost of Analysis
Cost of Rejections/ Rework
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COST EFFECTIVENESS
OTHER APPORTIONABLE COST
Faster Introduction of Newer Products
Benefit of Continuous RD
Avoidance of Problems in manufacturing
Preparation
Single source responsibility Tech. Service
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