Breakthrough Technologies For Downstream Oil Industry Our

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Breakthrough Technologies For Downstream Oil
Industry
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• IndianOil RD
• Breakthrough Technologies

Contents
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IndianOil-RD

• Alternative Energy
• Biofuels
• Hydrogen-CNG
• CTL / Gasification
• Shale Oil

• Refinery Technology
• FCC/HD
• Catalyst
• Pipelines (iPIG)

Lubricant Technology
Biotechnology
Nanotechnology
Fuel Additives
Polymers Petrochemicals
Technical Services
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IndianOil-RD At a Glance

• 52 Pilot Plants
• 61 Research and Technology Partners
• 332 Patents filed till date
• 200 Effective Patents
• 231 Scientists

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IndianOil-RD COLLABORATIVE RESEARCH
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• IndianOil RD
• Breakthrough Technologies

Contents
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TECHNOLOGY BASKET
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Indmax Technology- Resid to LPG, Light Olefins
High Octane Gasoline

• Technology demonstrated in 2003
• Can process wide variety of feedstocks including
  Atmospheric Residue and Vacuum Residue with CCR
  upto 11 wt
• High flexibility to produce LPG, Gasoline and
  diesel.
• Employs proprietary catalyst formulation
• Typical product yields
• LPG 35-50 wt (Propylene 45-50wt in LPG)
• Gasoline 20-40 wt (High octane 98)
• Diesel 15-25 wt

INDMAX unit at GR (100,000 TPA)
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INDMAX
Digboi (0.1)
BRPL (0.74)
Guwahati (0.1)
Paradip (4.0)

• Worldwide licensing through Lummus Technology
  Inc., USA
• Proposals submitted to various refineries
  globally Takreer, Ras Tanura, Idemitsu, Japan,
  OMV, Austria (Aug08), PTTAR, Thailand (Sep08)

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Polymer Grade Hexane (PGH) /Food Grade Hexane
(FGH)
PGH and FGH from paraffinic Naphtha and
raffinate from Aromatic Extraction Unit Benzene
Reduction Feed 1.3-4 Product lt 100 ppm

• Joint Technology Licensing with EIL
• 28,000 TPA Unit operational at Gujarat Refinery
• 1 Unit (20,000 TPA) licensed to Bhatinda
  Refinery

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DHDT Technology

• Can upgrade straight run as well as cracked
  diesel streams
• Sulphur reduction from 1.8 to less than 50/ 10
  ppm
• Cetane improvement by 7-10 units
• Proprietary catalyst
• Joint licensing with Engineers India Ltd.
• 1.2 MMTPA unit under construction at Bongaigaon
  Refinery. Commissioning in Mar, 2010
• 5.0 MMTPA unit under implementation at Paradip
  Refinery based on process data input from IOC RD

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INDAdept Process Adsorptive Deep
desulphurisation

• Only novel adsorptive, low cost, efficient deep
  desulphurisation technology for both Gasoline and
  Diesel
• Proprietary adsorbent in hydrogen environment
• Two reactors operated in swing mode of adsorption
  and regeneration

H2
N2
Air
Diesel
1

2

Adsorption Regeneration
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INDAdept Process

• INDAdeptD
• S reduction from 500 to lt 10 ppm
• No change in cetane other properties
• H2 consumption 0.1 wt only
• INDAdeptG
• S reduction from 1000 to lt 10 ppm
• RON reduction of 2 units
• H2 consumption 0.2 wt
• Suitable for treating Coker/ FCC gasoline
• Employs single reaction step

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World Petroleum Congress Award
Category Technical Development
Hydro-Processing Technology for Green Fuels
Chairman, IOCL Receiving the Award from King of
Spain WPC 2008
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INDALIN Value addition from Naphtha/Condensate

• 50-55 LPG with lt3 olefins meeting Auto Grade
  spec.
• 17-34 High Octane Gasoline (95) with 95
  Sulphur reduction
• 25-30 BTX in gasoline
• Can also handle gas oil range feed stocks
• No external hydrogen supply and feed
  desulfurization
• Proprietary catalyst
• Process developed for upgrading condensate to
  Propylene/ Ethylene / LPG for Saudi Aramco.
  Propylene yield 18 on feed.

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Other Technologies

• Delayed Coker
• Joint Licensing with EIL
• Needle Coke
• Commercialized at GR in 2003
• Licensed to BGR in 2003 NRL in 2007
• Value addition 700-800 per MT of Needle Coke
• Light Naphtha Isomerisation
• Joint licensing with EIL
• Licensed to Bongaigaon Refinery (0.15 MMTPA).
  Commissioning by March, 2010

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Other Technologies

• Light Naphtha Isomerisation
• Joint licensing with EIL
• Licensed to Bongaigaon Refinery (0.15 MMTPA).
  Commissioning by March, 2010

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FCC RFCC Catalysts Additives

• FCC catalyst and additive technology (i-Max
  series) for LPG Propylene enhancement
• ZSM-5 additives (i-MAX, i-MAX Super, i-MAX
  Supreme and i-MAX Ultra)- Used in IOC and non-IOC
  refineries in India
• Propylene selective ZSM-5 additive
• Metal Passivator additive for RFCC units

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DHDT Catalyst

• Commercial demonstration of INDICAT-DH-IV
• Demonstrated at CPCL in Jun, 09
• Consistent performance with Diesel meeting
  Euro-IV/V quality
• 88- 90 Desulphurisation in VGO mode
• Delta Diesel Cetane (Product- Feed) of 7 units
  under 55 Kg/cm2g

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PROCESS SIMULATORS

• FCC RFCC (FCC MOD)
• Hydrocracker (HC MOD)
• CRU (REF MOD)
• Diesel-hydrodesulphurisation (DHDS-MOD)
• Delayed Coker
• Hydrogen Generation Unit

Used for Troubleshooting, Optimization, Process
design, catalyst evaluation and Technology
development
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TECHNICAL SOLUTIONS

• Right Fit Technology Selection Licensing
• Revamp of Process Units
• Catalyst Management
• FCC/Hydroprocessing
• Catalyst Selection
• Catalyst Health Monitoring
• Remaining Life Prediction
• Process Optimisation
• Troubleshooting
• Static Equipment Inspection Services
• Unit Turnaround Management

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FUEL ADDITIVES

• SERVO-LI Lubricity improver for diesel
• Excellent Lubricity Performance
• Biodegradable source
• Good Storage Stability
• SERVO-AO for gasoline
• Excellent Oxidation Stability
• High Storage Life
• Minimum Treat Cost
• MFA for diesel
• High Performance
• Component in Premium Diesel

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BioremediationOiliVorous-S

• Bio-Process for bioremediation of oily sludge
  using OiliVorous-S bacteria.
• In use at refineries, marketing pipeline
  installations at both IOC Non-IOC locations
  since 1994.
• Bioremediation carried out both on sea and
  on-shore.
• Good results obtained on sea using bacteria,
  especially designed to weather high salt
  concentration.

Oily sludge site before treatment
Oily sludge site after treatment
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BioremediationOiliVorous-S
Before treatment
After treatment
Bioremediation of oil contaminated water at
Duliajan (Assam)
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Lubricant Technology
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LUBRICANTS The TECHNOLOGY BASKET

• SERVO Lubricants Covering
• Automotive oils
• Rail Road Oil
• Marine Oil
• Industrial lubricants
• Metal Working oils
• Jute Batching Oils
• Rubber Process oils
• Agro spray oils
• High Performance Greases
• Synthetic Lubricants

More than 4000 formulations accounting for
800 commercial grades
About 200 New and Revised formulations every year
With strong RD backup, SERVO holds 38 National
Lube Business
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LUBRICANTS TECHNOLOGY BASKET

• High performance engine oils meeting latest API,
  ACEA, JIS and OEM customized specifications
• Gas Engine Oils
• Energy efficient, long life industrial lubricants
  greases
• Synthetic compressor, gear, specialty lubricants
  
• NSF listed food grade lubricants greases
• Biodegradable lubricants

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Marine Oils
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LUBRICANTS RAILROAD OIL
Servo RR 606MG First ever Multi-grade RR Oil in
India
Indian Railways saved over 200 million since
2000
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AFRICA 2008

• Total Energy Consumption 453 Mmtoe (4 of world
  consumption)
• Total Proven Oil Reserves 125.6 Billion barrels
  (10 of world reserves)
• Crude Oil Production 10.3 million bopd (12.5 of
  world oil production)
• Total Oil Consumption 2.9 million bopd (3.4 of
  world consumption)
• Total Refining Capacity 3.2 million bopd ( 3.65
  of world refining capacity)

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AFRICA 2008
1232
666
000 bpd
554
429
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AFRICA 2030
Figs in MMTPA
Product Deficit
Product Surplus
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71
25
38
11
24
5
3
1
LPG
Naphtha
Total
FO
Others
MS
HSD
Total
JetKero
Net Product Deficit35 MMTPA
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Diesel Quality worldwide
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Our Offering

• Novel Technologies, Technological Solutions
  Technical Services for
• Refinery Revamp/ Modernization
• Setting up Green Field Refineries, and
  Installations,
• Efficiency , Productivity Profitability
  Improvement, Energy Conservation etc
• Value Addition
• Product Quality Improvement
• Reliability Enhancement
• Product, Crude Oil Gas Pipleines
• Environment Protection
• Collaborative RD

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ThankYou