Oracle Manufacturing Execution System (for Release 1

1
Oracle Manufacturing Execution System (for
Release 12 Discrete Manufacturing)

• How to enable MES?
• License Oracle MES for Discrete Manufacturing ?
• Profile option Set WIP MES for Discrete
  Manufacturing Install Yes at appropriate level.
  Enabling this profile will allow provisioning of
  MES Administrator, Supervisor and Operator
  functionality.
• Access/Security Restrict access to the actions
  in the global list in the MES Workstation and MES
  Supervisor Workbench based on site, role,
  organization and department.
• Assign MES Responsibilities
• - MES Administrator
• - MES Operator
• - MES Supervisor

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MES Operator Workstation Overview

• The MES Workstation for the operator provides
  Manufacturing Execution System (MES) capabilities
  on top of Oracle Work in Process.
• Ability to view the work dispatch list and then
  navigate to several transaction windows.
• MES Operator Workstation capabilities
• Viewing dispatch lists for jobs in the work queue
• Viewing job components and instructions
• Performing work in process transactions including
  move, completion, and assembly scrap
• Recording quality results and material
  transactions
• Reporting exceptions if unable to perform job
  transactions
• Reporting time and labor information
• Ability to assign lot and serial numbers during
  operation and work order completion
• Functionality for serialized jobs to search and
  perform transactions by serial number record
• Ability to create electronic signatures for audit
  capability

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MES Operator Workstation (MW)
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MES Supervisor Workbench Overview
Monitoring Shop Floor Progress Viewing and
Resolving Exceptions Assigning Alternate
Resources Rescheduling Operations Changing
Shopfloor Statuses Job Operations and the
Dispatch List Expedite and Undo Expedite
Dashboard
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MES Supervisor Workbench (SW)
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SW - Monitoring Shop Floor Progress

• The Shopfloor Progress region displays tabbed
  regions displaying information for Capacity
  Shortages, Current State, Work Orders, Component
  Shortages, and Operator Availability.
• Capacity Shortages - Potential capacity shortages
  for bottleneck resources.
• Current State - Real time view of all the clocked
  in job operations.
• Work Order - Job centric view of component and
  resource shortages.
• Component Shortages - Component centric view of
  shortages.
• Operator Availability - view of labor
  availability based on employees who have reported
  their attendance either through MES or another
  time and attendance system integrated with MES.
• Data displayed in the graphs on the dashboard are
  based on time calculated in the server time zone
  and not the client time zone.

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SW - Viewing and Resolving Exceptions

• Exceptions are reported and displayed for
  situations preventing work on job operations.
• Exceptions can include material shortages, labor
  balancing problems, machine downtime, and quality
  problems.
• Resolutions options include changing an operation
  status, rescheduling a job, assigning alternate
  resources, or accessing the Scheduling and
  Resource Workbenches.
• Exception types categories are
• Resource
• Component
• In Process Assembly
• Quality
• Other
• Custom type using Lookups.

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SW - Viewing and Resolving Exceptions..
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SW - Assigning Alternate Resources

• Use alternate resources to resolve production
  problems on the shop floor
• Assign Alternate Resources page

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SW -Rescheduling Operations

• Reschedule operations to resolve exceptions in
  bottleneck job operations.
• Can change change scheduling direction, and start
  dates.
• Reschedule Operation page

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SW - Changing Shopfloor Statuses

• Option to change the status of a specific
  interoperation step.
• The job progresses through the routing until it
  reaches that step.
• Assign Shopfloor Statuses page

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SW - Job Operations and the Dispatch List

• Ability to change the order and rearrange job
  operations on the dispatch list.
• Allows you to group job operations together on
  the dispatch list.

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SW - Expedite and Undo Expedite

• Job operation can be moved to top priority on the
  dispatch list to make it prominent.
• Scheduled operation start and end times are not
  changed.
• Expediting is performed at the job level, so all
  operations are affected, just the operation is
  moved on the display.
• The Ready column displays an arrow icon
  indicating the operation is expedited.

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SW Exceptions, Production to Plan and Labor
Performance
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SW Exceptions, Production to Plan and Labor
Performance ..

• Reported Exceptions View
• The Exceptions Summary graph displays a summary
  of open and closed exceptions on jobs, grouped by
  type.
• Select Details to view a table of specific
  records and to access the Exceptions page.
• Production to Plan View
• This graph displays the progress at the
  organization and department levels for the actual
  versus the planned production.
• Select Details to display both summary and
  detailed views.
• Labor Performance View
• Labor reporting captures both attendance and
  actual time spend on production for employees.
  These times are used for generating the labor
  performance views.
• You set targets for utilization, productivity,
  and efficiency at the organization and department
  level.
• Select Details to display both summary and
  detailed views.

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SW First Pass yield and Parts Per Million
defects
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SW First Pass yield and Parts per million
defects..

• First Pass yield
• The ratio of usable, specification conforming
  output from a process to its input, achieved
  without rework or reprocessing.
• The data is calculated from the move transactions
  performed.
• Parts per million defects
• It refers to the defective parts per million on
  completed work orders.
• This view provides a large scale view of your
  manufacturing operations.
• This is calculated from job with statuses of
  Completed, Complete-No Charges, and Closed.
• Data from WIP_DISCRETE_JOBS table is used to
  populate WIP_WS_PPM_DEFECTS table

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Global Actions

• Global actions are views and tasks based on site,
  role, organization and department.
• Global action display is set using the Global
  Actions parameter
• List of available actions
• Launch Component Shortage Calculation
• Launch First Pass Yield Calculation
• Launch Job Workbench
• Launch Labor Performance Calculation
• Launch Parts Per Million Defects Calculation
• Launch Production to Plan Calculation
• Launch Resource Workbench
• Print Discrete Job Routing
• Report My Time (Page which provides a manual
  method of reporting, reviewing and charging
  resources for calculating labor resources)
• Report Resource Usage
• View Performance Metrics accesses Oracle DBI for
  Supply Chain
• Manufacturing Management Dashboard
• Search Jobs
• Search Serial Numbers

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MES Administrator (MA) Overview

• The MES Workstation is configured with parameters
  controlling behavior at the organization or
  department level, and actions at the user level
  based on roles.
• When you access the Workstation Parameters page,
  definition for each parameter is specified foror
  inherited fromthe site, role, organization, or
  department.
• Parameters are used for the display of
  information, security, and actions.
• Based on user roles and level, predefined
  security and preferences control the types of
  functions and information accessed.
• Parameters related to actions can be configured
  as buttons or choice lists.

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MES Parameters
21
MES Parameter Update
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Presenter information

• Thiru Yatham Arrow Electronics Inc, NY.
• OAUG
• Discrete SIG, Member chair
• Change Management, SIG Coordinator
• Emails
• tyatham_at_arrow.com
• tyatham_at_gmail.com (preferred)
• Mobile [phone]
• Linkedin/Facebook/AIM/Skype tyatham