Wire Harness and Cable Assembly 基礎認識 Introduction

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Wire Harness Cable Assembly

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• ???? ???
• 02-26472981188
• antoine_at_everbiz.com.tw

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• Whats it
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• ???????(IDC???)
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What is

• ????????????????
• ????????????????
• Wire Harness(??)????,??????????????,???????,?????
  ??????????
• Cable Assembly(??)??????????,???????????

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• ??????????????????????????????????????????????????
  ??????????

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????(???)
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????(DVI?USB?VGA)
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????
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?????
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???????????
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????????
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??????
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FFC(Flexible Flat Cable)????????
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FPC(Flexible Printed Circuit)????????
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????

• ??
• ???????
• ????????94V0???????
• ???????
• ??IPx5????
• ?????????????????????????????????????
• ???????????
• ??
• ??????????????
• ?????????
• ????EMI
• ????IEC60601
• ??
• ??RF Cable?LVDS?HDMI
• ??
• ????????????
• ???????DSUB.
• ?????
• ??????????Micro Coaxial Cable

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??????

• ??IPC-A-620?UL486A(for Terminals and Copper
  conductors only)? UL486C(for Butt Splices,
  Parallel Splices, Closed End Connectors, and
  Wire Nuts)?UL310(for Quick Disconnects, Flag and
  Couplers)? DIN 41611-4(Solderless electrical
  connections clip connections terminology,
  requirements, testing)
• ??SAE/USCAR-21(Performance Specification for
  Cable-to-Terminal Electrical Crimps)
• ??NASA STD 8739.4(Crimping, Interconnecting
  Cables, Harnesses, and Wiring)
• ??SAE AS 50881(Wiring Aerospace Vehicle)
• ??ABCY E-11(American Boat Yacht
  Council)????UL310
• ??MIL-T-7928G(Terminals, Lug Splices, Conductor
  crimp styple, Copper, General Specification for
  Military)?SAE AS 7928A-2008?MIL-STD-704(Aircraft
  Electric Power Characteristics)
• ??EIA-364-38?EIA-364-08

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????

• ??18??,?????????,???????????
• 1837?????,?????????????
• 1847??????????????????,??1866????,???????????,????
  ??,??????????
• ?1879??,???????????????????,??????????????????????
  ??,????????
• ?1930??,???PVC????????

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??????
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??????
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??

• ?????????????????????????
• ?? Conductor
• ????????????
• ??? Insulation
• ????????????PVC?PU?TFE(Teflon)????PE????
• ?? Shield
• ??????????????
• ????
• ??????????

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??????

• ???(Solid)
• ??(Stranded)
• ????(Top-Coated)

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????

• ???
• ???(Hook-Up Wire)????(Cable)?FFC(Flexible Flat
  Cable)??(??)?????FPC(Flexible Printed
  Circuit)??(??)???????(Ribbon Cable)????(CAT
  3/5/5e/6)????(Telephone Cable)????(Bare Copper
  Wire)?????(AVS)????(Enameled Magnet
  Wire)??????(Special Transformer Triple Wire)
• ??
• ???????????
• ????
• ????????????UV???????????????
• ??
• ????????
• ??
• ??????????????????

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??????

• 1007 E193578 AWM VW-1 80? 300V WATEH CSA
  TR-64 LL112407 90? 16AWG LF
• E132276 (UL) CM 75? 4PR 24AWG CSA LL64151 CMG FT4
  ETL VERIFIED TO TIA/EIA-568-B.2-1 CAT .6 PATCH
  CORD --- UTP

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??????

• AWM 20276 VW-1 80? 30V E138961 CHUAN WEI
  (L.F)
• LIAN YU AWM 2651 VW-1 105? 300V 28AWG
  E128076 RoHS

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?????????

• ???????DIN VDE??????????
• DIN VDE 0812??????????????
• LiStranded Conductor??????/Flexible cable????
• YInsulating cover of polyvinylchloride
  (PVC)????SR-PVC
• 2YPolyethylene sheath.(PE)??
• 4YPolyamide (PA)
• 6YTetrafluoroethylene hexafluoropropylene (FEP)
• 7YEthylen tetrafluoroethylene (ETFE)
• 9YPolypropylene (PP)
• (ST)Static shield of plastic-backed aluminium
  foil.????
• CShield of braided copper wire.?????
• VTinned copper conductor.?????

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?????????

• DIN VDE 0281?????????PVC?Cable,?????????
• DIN VDE 0281 ????HD 21.1??????
• HD 21.1?????CEN?????
• UL? VDE????????????,UL??????????????,?
  VDE??????????????,?????????,VDE?????????????

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H 03 V V H2 - F 0.75mm2 2 G
HHarmonized ???(????) ANon Harmonized ?????
Types ??
03300/300V 05300/500V 07450/750V
Voltage Rating ????
VPVC RRubber(Natural or Synthetic)??????? NPol
ychloroprene Rubber???? SSilicone Rubber
?? GGlass Fiber Construction????
Conductor Insulation ????
VPVC RRubber(Natural or Synthetic)??????? NPol
ychloroprene Rubber???? TTextile Construction????
Cable Jacket ????
Construction Detail ????
HFlat, Separated Cable ??????? H2Flat,
Non-Separated Cable ????????
USolid ??? RStranded ?? KFine Wire-Stantionary
Install ??-???? HFine Wire-Flexible Cordage
??-?? FExtra-Fine Wire-Flex Cordage
???-?? YTinsel Cord ???
Conductor Construction ????
0.75mm2 ?????
???
????
GWith Ground Conductor ????? XWithout Ground
Conductor ??????
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??????

• 1007 UL??????
• E193578 ???UL???????
• UL??mark.
• AWM????(Appliance Wiring Materials)(????)
• VW-1??UL ?????(Vertical-Wire Flame Test)
• 80??????
• 300V?????
• 22AWG?????American Wire Gage
• LL84201 ???CSA???????
• I/IIAWM???(CLASS I????,CLASS II????)
• A/BAWM???(GROUP A????GROUP B??????)
• FT1???CSA?????(??FT2,FT3,FT4?)
• -F-??DENTORI?????(Flammability)
• LF??????(Lead Free)

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????????

• ?????????????????
• AWGAmerican Wire Gauge,????,?????????????,???????
  ????(BS),??????????? ?
• BWGBirmingham Wire Gauge,???????????,????????????
  ?
• SWGStandard Wire Gauge,???????,??????????
• CWGChinese Wire Gauge,???????????,????????? ?
• MMG Millimeter Wire Gauge
• mm2????

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????

• ???UL100718 ??
• 18????18AWG
• ???UL246426 AEB 9C Jacket??
• 26????26AWG
• ??
• Aluminum-Foil/Myla(??/??) ??A
• Spiral(??) ??S
• Braid(??) ??B
• Drain(??) ??e
• 9C???????
• Jacket????

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????

• ????????
• UL291928 (3COX6C)e
• 3COX????????
• 6C??????
• UL299028 10P AEB
• 10P??10???

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???

• ??????????,????????????,??????????????
• ????????????,1939?????????,????????????,??????????
  ????????,???????????,???????????

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?????

• ??Electric Connector Handbook?????????????(LOI,
  Levels of Interconnection),???????
• Level 1??????
• Level 2?????????????
• Level 3???????????
• Level 4??????????
• Level 5????I/O?
• Level 6??????

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?????

• 1989?????????????NEDA(National Electronic
  Distributors Association),????????????????????????
  ?,?Device??????????????

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???????-Level 0

• Level 0IC????????(IC Chip or Chip-to-Package)???
  ??,??????????????IC???

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???????-Level 1

• Level 1IC?????????(IC Package or
  Package-to-Board)IC???????????????(IC??)????PCB??
  ?

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???????-Level 2

• Level 2PC?????(PC Board-to-Board)????PCB????????

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???????-Level 3

• Level 3??????????(Wire-to-Board or
  Subassembly-to-Subassembly)??????????????????????
  ??????????????,???????????????

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???????-Level 4

• Level 4????????/??(Box-to-Box or
  Input/Output)?????????,???????????,???????

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???????(???)
Housing
??(Contact)
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?????

• ??????????????,?????
• Wire to Board Crimp style Connectors(???????????)
• Wire to Board Insulation Displacement
  Connectors(???????????)
• Board to Board Connectors(????????)
• Wire to Wire Connectors(????????,????)
• FFC/FPC Connectors(FFC/FPC????)
• Ribbon Cable Connectors(?????)
• Coaxial Connectors(???????)
• Interface Connection Connectors(???????????)??USB?
  IEEE1394?D-SUB?DVI?HDMI.
• Chain Terminals/Splices(?????????)
• Automotive Connector (??????)

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?????????

• ???????,?????Pitch??????????????,???Pitch???Pin???
  ??,??Pin??????????????,??????????????????????????
• ???????,????????????????????????,??????????,??USB
  ?HDMI????????

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????????

• ???????????????????????????,?????????,????????????
  
• ??JST PH?XH?ZH?NH?VH..(??Housing?????JST????????
  ????????????)

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?????
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????????

• ???????????????????????????,?????????????
• ??USB?IEEE1394(Fire Wire)?VGA?DVI?HDMI..

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?????
HDMI
DVI
DSUB 9P RS232
USB
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?????
DSUB 25Pins ???
DSUB 25Pins ??
Circular Connector
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?????

• ????(Electrical Connector)????????????
• ????????????????????
• ???????
• Contact???????,???????,?????????????????????????
  ???????
• Terminal?????,????????????????,?????Y????????
• ????????????????????????????,???????????,??UL
  94V0?UL 94V2?
• ????????????????????(?????)?

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???????(???IDC)
??????????Insulated Displacement Connector
??????????????????
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???????
??(Contact) ????Housing
??
??????????
Housing
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?????
?????????? Conductor Crimp
?????????Insulation Crimp
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?????
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????

• ???????????????,?????????
• ???(Crimp)
• ???(Insulation Displace)
• ???(Wrapped)
• ???(Soldering)
• ???????????????????
• ???????????????????

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????
?????
???
???
???
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????

• ????????????
• ??(Strip)
• ??(Strip Jacket)
• ??(Strip )
• ??(Cut Off)
• ??(Strand)
• ??(Tin)
• ??(Twist)
• ??(Solder/Weld)
• ?????(Ultrasonic Weld)
• ????(Injection Molding)
• ?Housing(Insert Into Housing)
• ???(Stick)
• ??(Heat Shirk)
• ??(Routing)

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???????

• ??(Heat Shirk Tube)
• ??/??(Cable Tie)
• ???(Acrylic Acetate Tape)
• ???(Conductive Fabric Tape)
• ????(Copper Braid Sleeve)
• ?????(Nylon Braid Sleeve)
• ??(Label)
• ???(Mark Tube)
• ???(Ferrite Core)
• ??(Switch)
• ??(Vinyl Sleeve)
• ??(Spiral Wrapping Brand)
• LED

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WEEE RoHS ???

• ????????
• ???????,????????
• ????????????
• ???????
• ????????
• ???????
• ?????????,????
• ?????????
• ?????
• ????????

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WEEE RoHS ???

• WEEE????????????????
• RoHS???????????????,????????????????(PBB?PBDE)?

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WEEE RoHS ???

• ????????????
• ?????Heavy Metals
• ????????Flame Retardants(PBB/PBDE)
• ??????/???/?????/???? PCBs/PCNs/PCTs/CPs
• ???????PVC and PVC blends
• ?????/?????? Phthalates
• ????? Organotins
• ????? PCP/TeCP/TCP/OPP/Phenol
• ????? Nickel Release
• ???? Formaldehyde
• ????/?????? Solvent/ODCs
• ???? Asbestos
• ?????? AZO dyes
• ???????Disperse dyes

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RoHS??

• 2006?7?1???,?????????
• ???
• ?Lead ?(Pb)
• ?Mercury ?(Hg)
• ?Cadmium ?(Cd)
• ?Chromium ? ???(Cr6)
• ???????
• Polybrominated ????(PBB)
• Polybrominated diphenyl ethers?????(PBDE)
• ???????
• Cd100ppm
• ??1000ppm

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??(Halogen Free)?????

• ?IEC 61249-2-21(2003) ??,?????(???)?
• ??(Cl) ?????900ppm
• ??(Br)?????900ppm
• ????(ClBr)?????1500ppm
• ??????????
• ??????(Br)????PVC??

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REACH

• Registration, Evaluation, Authorization and
  Restriction of Chemicals.???REACH,????????????????
  ???
• 15???????(SVHC),?????????????
• ??????(2-????)?(DEHP)?????
• ??????????(BBP)?????
• ????????(DBP)?????

62
??????

• ?????
• Wire Harness Cable Assembly ????(???)
• ??(???)
• ?????????????(???)
• ??????(???)
• ???(???)
• ????(???)
• ?????????(???)
• Wire Harness Cable Asseembly?????-IPC-A-620(???)

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????(???)
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????(??)
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????(???????)
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????(????)
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????(????)
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????(????)
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????(X-Ray)
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????(???)
79
????(200?????)
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????(?????)
81
????(Hi-Pot?)
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????(???)
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????(?????)
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????(?????)
85
????(????)
86
??????

• IPC-A-620/WHMA
• AQL

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??????
????
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??????
??????
????
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KM??????
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????
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????

• ????
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