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Meats

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Long drying period (21 to 90 days) also do in a smoke house ... Chicken 31 65 4 173. Lamb 27 62 9 200. Pork 27 59 13 233. Nutrient Content of Cooked Product ... – PowerPoint PPT presentation

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Title: Meats


1
Meats
2
Protein Sources
  • Red Meats
  • Poultry
  • Fish
  • Game

3
Protein Sources
  • Red Meats Beef, Pork, Lamb, and buffalo not
    bison
  • Poultry Chicken and Turkey
  • Fish
  • Game Bison, Deer, Elk,

4
Components of Meat
5
Components of Meat
  • Muscle
  • 65 -75 water
  • 15 - 20 protein
  • 2 - 10 fat
  • 1 ash minerals
  • Connective Tissue

6
Components of Meat
  • Fat
  • Subcutaneous
  • Intermuscular
  • Intramuscular
  • Internal

7
Components of Meat
  • Fat
  • Subcutaneous - external (backfat)
  • Intermuscular (seam fat) fat between the
    muscles
  • Intramuscular (marbling) fat within the muscle
  • Internal (KPH) kidney, pelvic, and heart fat

8
Components of Meat
  • Fat

9
Components of Meat
  • Enzymes
  • Muscle function
  • Tissue breakdown affects tenderness
  • Pigments
  • Gives meat color
  • Ratio pale, bright or dark
  • Myoglobin pigment of muscles
  • Hemoglobin pigment of blood

10
Components of Meat
  • Color of Meats?? Affected by species and age
  • Beef
  • Pork
  • Lamb

11
Components of Meat
  • Color of Meats?? Affected by species and age
  • Beef bright cherry red
  • Pork grayish pink
  • Lamb light red to brick red

12
Components of Meat
Beef
Lamb
Pork
13
Meat Production System
  • Harvest/Slaughter
  • Plants (Fix numbers)
  • Per day Per week Per year
  • Beef 130,000 680,000 35.4 million
  • Pork 391,000 108 million
  • Lamb 14,000 65,000 3.4 million
  • Goats 12,000 624,000
  • Bison 500 26,000
  • Equine 700 36,000

14
Harvest/Slaughter
  • Government responsibility
  • USDA
  • Meat inspection
  • Monitor health
  • Monitor carcass during slaughter
  • Meat grading
  • Categorize meat based on quality (palatability)
  • Cutability amount of lean meat to fat

15
State Inspection
16
Harvest/Slaughter
  • Handling Temple Grandin
  • Issues with meat quality
  • - Dark cutters
  • - PSE pale, soft, exudative

17
Harvest/Slaughter
  • 2) Harvest
  • Jugular vein is severed, artery is cut
  • Carbon dioxide gas
  • Stunned 1) electric 2) mechanical (captive
    bolt)

18
Sticking
19
Harvest/Slaughter
  • 3) Dehiding
  • Beef mechanical
  • Lamb- pulled
  • Hogs skinned (scalded hair removal)

20
Scalding
21
Hair removal
22
Singeing
23
Harvest/Slaughter
  • 4) Evisceration
  • Removal of all internal organs

24
Harvest/Slaughter
  • 5) Cleaning
  • Splitting hogs and cattle
  • Hot wash
  • Black lights
  • Steam vacuuming
  • Acid Washes

25
Harvest/Slaughter
  • 6) Weighing
  • HCW pay weight

26
Stamping
27
Harvest/Slaughter
  • 7) Chilling
  • 12 hours
  • 24 hours beef

28
Harvest/Slaughter
  • Grading
  • Meat yield and quality grade
  • Meat yield Quality grade
  • Beef Yield grade 1-5 Marbling maturity
  • Pork lean (LEA, fat, wt) Color, texture,
    firmness
  • Lamb Yield grade 1-5 Maturity, flank streaking,
    and conformation
  • Poultry Sorted for by fabrication

29
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30
Harvest/Slaughter
  • Production systems
  • Boxed beef Prior to 1970 plants slaughtered,
    sold carcass
  • 1970 IBP, boxed beef
  • 1990s Pork industry case ready
  • 2000s Excel a leader in case ready in the beef
    industry
  • Distribution
  • Companies carry more than just meat
  • Nash Finch
  • Retailers
  • Grocers, meat counters

31
Packing Industry
  • History
  • 1960 IBP change to sending out buyers instead of
    purchasing in stockyards
  • 1980s 80 beef purchased by buyers on a live wt
    basis
  • 1980s Hogs contracted to packer
  • 1990s Buyers, Grid, 90 kill contract
  • Major players
  • IBP Tyson Foods poultry, pork, beef
  • Excel Corporation Cargill beef, pork
  • Monfort ConAgra Swift beef, pork, lamb
  • Smithfield Foods pork, poultry, beef, dairy
    beef
  • Farmland pork, beef

32
Packing Industry
  • Purchasing livestock
  • Live weight basis Buyer pays seller on the live
    weight of their animals. Risk is on the
    buyer
  • Carcass weight basis Buyer pays seller on the
    carcass weight of their purchase. Risk
    is shared. Bid reflects quality, producer
    must meet minimum standards. Risk is
    shared.
  • Grade and yield method Buyer pays producer on
    the actual value of the animals
    carcass. Premiums and discounts are
    based on market demands. Risk is on
    the seller.

33
Marketing Purchases
  • Marketing Outlets Used by U.S. Packers in
    Purchasing Red Meat Animals for Slaughter
  • Total Direct Purchases
    Public Markets
  • Animals (mil hd) () ()
  • Cattle 35.7 85.4 14.6
  • Calves 1.38 74.3 25.7
  • Hogs 83.5 95.7 4.3
  • Sheep and lambs 3.74 82.1 17.9

34
Profit Margins
  • Producers receive smallest share of the
    consumers dollar - experience the
    greatest losses
  • Packers
  • Distributors
  • Retailers

35
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36
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37
Profit Margins
  • Producers receive smallest share of the
    consumers dollar - experience the
    greatest losses
  • Packers - Packer margins indicate
    profitability most makers can make from 0 75
    dollars per head slaughtered. They do loss
    money at times
  • Distributors
  • Retailers

38
Profit Margins
  • Producers receive smallest share of the
    consumers dollar - experience the
    greatest losses
  • Packers - Packer margins indicate
    profitability most makers can make from 0 75
    dollars per head slaughtered. They do loss
    money at times
  • Distributors Very low risk business. Have
    orders from retailers deliver product,
    margins are moderate.
  • Retailers

39
Profit Margins
  • Producers receive smallest share of the
    consumers dollar - experience the
    greatest losses
  • Packers - Packer margins indicate
    profitability most makers can make from 0 75
    dollars per head slaughtered. They do loss
    money at times
  • Distributors Very low risk business. Have
    orders from retailers deliver product,
    margins are moderate.
  • Retailers Have historically received the
    biggest share of the consumers dollar.

40
Byproducts of the Meat Industry
  • Offal or variety meats
  • Edible Portion which is for human consumption
  • Inedible Portion which can not be used for
    human consumption
  • Leather

41
Byproducts of the Meat Industry
  • Variety Meats

42
Byproducts of the Meat Industry
  • Fat
  • 1.5 billion lbs. edible
  • Lard Consumption
  • 1950 12.6 lbs
  • 1970 6.0 lbs
  • 1990 1.2 lbs
  • 2000 .6 lbs

43
Byproducts of the Meat Industry
  • Fat
  • 1.5 billion lbs. edible
  • 6.6 billion lbs inedible
  • 72 Animal Feed
  • 20 Cosmetics
  • 6 Soaps
  • 4 Lubricants

44
Production
  • Cattle Hides Sheep Pelts
  • Country (mil lbs) Country (mil lbs)
  • 1. U. S. 23.4 mil lbs 1. China
  • 2. China 2. Australia
  • 3. Brazil 3. New Zealand

1 hide can be used for the following 144
baseballs 20 foot balls 18 volley balls 12
basket balls
45
Processor Meat Products
  • Comminuted Ground
  • Non-comminuted Whole

46
Meat Consumption
  • Consumer Preferences
  • Beef 67.7
  • Pork 51.0
  • Lamb 1.8
  • Chicken 54.0

47
Meat Consumption
  • Trends (SLIDE HANDOUT)
  • Consumer Preferences

48
Can you design a product that fits everyone??
  • Consumer group graph

49
  • Share of sales graph

50
  • Sales of specialty items graph

51
Issues facing meat industry
52
  • Beef purchase motivators graph

53
Where do consumers spend their income?
  • Disposable income graph

54
  • Consumption and prices graph

55
Further Processing
  • Cure
  • Precook
  • Dry
  • Sausages

56
History
  • Salas Latin word for salted
  • Oldest form of preserving
  • Climate makes an impact
  • Colder climates fresher??
  • Warmer climates Italy

57
Six classes of sausages
  • Fresh, pork sausage
  • Uncooked, smoked
  • Cooked, smoked sausage
  • Cooked sausage
  • Dry, semi-dry or fermented sausages
  • Cooked meat specialties

58
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59
Six classes of sausages
  • Fresh, pork sausage
  • Uncooked, smoked
  • Cooked, smoked sausage
  • Cooked sausage
  • Dry, semi-dry or fermented sausages
  • Cooked meat specialties

60
1) Fresh Sausages
  • Fresh meat (not cured)
  • Must be refrigerated or frozen
  • Must be cooked thoroughly before eating
  • Examples
  • Fresh pork sausage (patties or links)
  • Bratwursts
  • Largest Company Jimmy Dean

61
  • 2) Uncooked Smoked Sausages
  • Small portion
  • Needs to be cooked
  • Examples
  • Smoked breakfast sausages
  • Smoked Brats

62
  • 3) Cooked Smoked Sausages
  • Largest volume sausage type in U.S.
  • Cooked to approximately 160o F
  • Ready-to-eat
  • Usually cured and smoked
  • Examples
  • Frankfurters (wieners, hot dogs)
  • Bologna

63
  • 4) Cooked Sausages
  • Not smoked
  • Cooked to approximately 160o F
  • Ready-to-eat
  • Usually cured and smoked
  • Examples
  • Beef Salami
  • Bologna

64
  • 5) Dry and semi-dry sausages
  • Developed Warm Climates
  • Add Microorganisms
  • Lowers pH (4.7 to 5.3) from production of Lactic
    acid
  • Preservation
  • Tangy flavor
  • Dry
  • Long drying period (21 to 90 days) also do in a
    smoke house
  • Examples
  • Summer sausage
  • Salami
  • Pepperoni

65
  • 6) Luncheon meats/Loaves
  • Fully-cooked
  • Cooked in pans, molds or casings
  • Usually sliced at plant
  • Examples
  • Pickle and pimento loaf
  • Head cheese
  • Pepper loaf

66
Products Added
  • Water
  • Fat
  • Salt
  • Nitrite
  • Sugars
  • Spices

67
Why Add these products
  • Water Reduces cost
  • Fat
  • Salt
  • Nitrite
  • Sugars
  • Spices

68
Why Add these products
  • Water Reduces cost
  • Fat - Reduces Cost Emulsification properties
  • Salt
  • Nitrite
  • Sugars
  • Spices

69
Why Add these products
  • Water Reduces cost
  • Fat - Reduces Cost Emulsification properties
  • - Can not exceed 49 in fresh sausages or
    30 franks
  • Salt
  • Nitrite
  • Sugars
  • Spices

70
Why Add these products
  • Water Reduces cost
  • Fat - Reduces Cost Emulsification properties
  • Salt Adds flavor preservation
  • - Latin Work Salas means Salted
  • Nitrite - Preservation
  • Sugars
  • Spices

71
Steps to Sausage Making
  • Formulation
  • Grinding
  • Mixing
  • Regrinding
  • Stuffing, Linking

72
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73
Casings
  • Natural
  • 2) Manufactured

74
Casings
  • Natural
  • - Intestines, parts of stomach wall, Bladders
  • 2) Manufactured
  • - Cellulose Inedible
  • - Collagen Edible

75
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76
Curing
  • Curing ingredients
  • Nitrite, salt, phosphate
  • Incorporation
  • Pumping
  • Flavor
  • Preservation

77
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78
Nutritional Consideration of Meat Products
  • Health conscious consumers
  • 40 needed nutrients
  • Nutrients supplied
  • Protein
  • Calories, Lipids
  • Carbohydrates
  • Minerals
  • Vitamins

79
Nutritional Consideration of Meat Products
  • Protein
  • 19 23 protein
  • Recommended Daily Allowance (RDA)
  • Mature Male 56 gm per day
  • 100 gram portion 4 oz portion or ¼ pound
    results in 20g of protein avg. consumption 160g
  • High availability (easily digestible)

80
Nutritional Consideration of Meat Products
  • Fats (Lipids)
  • Most variable
  • Fatty acids
  • Saturated solid at room temp cardiovascular
    disease
  • Unsaturated liquid at room temp
  • Vegetable oils margarines are hydrogenated from
    cis to trans
  • Cholesterol made by the body 600-1,500 per day
  • - When consumed body decreasess

81
Nutritional Consideration of Meat Products
  • Carbohydrates less than 1
  • Minerals all minerals except Calcium
  • Iron absorbable iron 40 50
  • Zinc
  • Vitamins
  • B vitamins

82
Nutrient Content of Cooked Product
Meat Protein Moisture Fat Calories
  • Beef 30 58 10 222
  • Chicken 31 65 4 173
  • Lamb 27 62 9 200
  • Pork 27 59 13 233

83
Nutritional Consideration of Meat Products
  • Labels

84
Nutritional Consideration of Meat Products
  • Comparisons

85
Food Safety
86
Issues
  • Over 1,500 deaths annually
  • Older and younger population
  • Early 1990s Upton Sinclair The Jungle
  • Resulted in the Meat Inspection Act of 1906
  • Delaney Clause 1958 no Cancer
  • 1996 Zero Tolerance

87
Pathogens
  • Campylobacter
  • Salmonella
  • Escherichia coli (E. Coli 0157H7)
  • Listeria

88
Campylobacter
  • Estimated 200-500 deaths
  • Chicken products
  • 4 million illnesses

89
Salmonella
  • 100-200 deaths
  • Egg products
  • 2 million illnesses

90
Escherichia coliE. Coli 0157H7
  • 100-200 deaths
  • 250,000 illnesses
  • Fatal to old and children
  • Meat products
  • 1-500 beef carcasses

91
Listeria
  • Processed meats

92
Problem
  • Identify product
  • Test ran after product has been released

93
HACCP
  • Hazard Analysis Critical Control Points
  • Every step in production

94
Processes
  • Acid wash
  • Hot wash
  • Irradiation
  • Cobalt
  • Electron beam
  • Energy enters and then leaves
  • Compared to pasteurization in milk
  • Used for many years in fruits and vegetables
  • First used in beef in February 2000
  • Symbol

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